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1995-2003 Mitsubishi Mirage Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Model Generation: Fifth Generation (CJ/CK/CM/CN) Codes Chassis Codes: CJ1A, CJ2A, CJ3A, CJ4A, CK1A, CK2A, CK3A, CK4A, CM2A, CM3A, CN1A, CN2A, CN3A Platform:...
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Type: Car
Vendor:
Sku: 365198
1995-2003 Mitsubishi Mirage Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Model Generation:
Fifth Generation (CJ/CK/CM/CN)
Codes
Chassis Codes:
CJ1A, CJ2A, CJ3A, CJ4A, CK1A, CK2A, CK3A, CK4A, CM2A, CM3A, CN1A, CN2A, CN3A
Platform:
Mitsubishi MD platform
👋 Introduction
Market Position
Segment:
Subcompact car
Target Audience:
Economy-conscious buyers seeking reliable and affordable transportation
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra, Mazda Protege
Key Features
Value Proposition:
Affordability, fuel efficiency, compact size, surprisingly good handling for its class
Manual Benefit:
Empowers owners and technicians to perform comprehensive maintenance and repairs, extending vehicle life and preserving resale value.
📋 Manual Details
Coverage Areas
Applicable Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Body Styles:
3-Door Hatchback, 5-Door Hatchback, 2-Door Coupe (GTO/3000GT rebadge in some markets), 4-Door Sedan
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including rebuild), fuel system, exhaust system, ignition system, cooling system, lubrication system
Transmission:
Manual transmission (F5M42, W5MG1), Automatic transmission (F4A22, F4A42, F4A4B), clutch system, driveshafts, CV joints
Chassis:
Suspension (front strut, rear multi-link), steering system, braking system (ABS optional), wheel alignment
Electrical:
Complete wiring diagrams, lighting, instruments, audio system, power windows, central locking, ignition switch, starter, alternator, battery, fuses and relays
Body And Interior:
Body panels, doors, windows, seats, upholstery, HVAC system, airbags (if equipped), body repair, corrosion prevention
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common and uncommon issues across all systems
Component Repair Replacement:
Detailed instructions for removing, inspecting, repairing, and reinstalling all major and minor components
Engine Rebuild:
Complete engine disassembly, cleaning, inspection, parts replacement (pistons, rings, bearings, valves), and reassembly procedures with torque specifications
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including in-depth electrical troubleshooting and body repair
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF
Printability:
Printable
Print Quality
Quality:
High-resolution scans of original factory manuals
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Displacement:
1.5L (1498cc) 4G91, 1.6L (1597cc) 4G92 (SOHC/DOHC MIVEC), 1.8L (1830cc) 4G93 (SOHC/GDI), 1.8L (1830cc) 4G93T (Turbocharged GDI)
Performance
Horsepower Range:
Approx. 90 hp (4G91) to 170 hp (4G93T)
Torque Range:
Approx. 130 Nm (4G91) to 230 Nm (4G93T)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant
Fuel Type:
Unleaded gasoline
Engine Design
Configuration:
Inline 4-cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), some with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (e.g., F5M42)
Optional
Transmission Type:
4-speed Automatic Transmission (e.g., F4A22, F4A42, F4A4B)
Features
Drivetrain:
Front-Wheel Drive (FWD)
Limited Slip Differential:
Available on some performance variants (e.g., Mirage Cyborg with RS transmission)
📐 Dimensions
Exterior
Length:
Varies by body style, approx. 3900-4200 mm
Width:
Approx. 1690 mm
Height:
Approx. 1350-1450 mm
Wheelbase:
Approx. 2450-2500 mm
Weights
Curb Weight:
Approx. 1000-1200 kg
Gross Vehicle Weight Rating:
Varies by configuration, consult manual for specific models
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific test. Early models generally had lower ratings by modern standards. Later models saw improvements.
Active Features
ABS:
Optional on many trims, standard on some higher performance models.
Traction Control:
Rarely equipped, may be present on very late model performance variants.
Passive Features
Airbags:
Driver airbag standard from mid-90s. Passenger airbag became optional/standard on higher trims later in the production run.
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player or CD player. Speaker configurations vary by trim. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Features:
Power windows, power door locks, power mirrors available on most models and trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. iridium).
Timing Belt Replacement:
Critical: Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years for non-interference engines, or as specified for interference engines. Consult manual for specific engine.
Fluid Specifications
Engine Oil:
API SG/SH/SJ, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on climate).
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 (check specific manual for exact specification).
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-II or SP-III, or Dexron III compatible.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Transmission issues (especially automatics with solenoid failures), engine mounts, minor electrical gremlins (window motors, central locking), rust in wheel wells and rocker panels, potential head gasket issues on higher mileage engines.
Oil Consumption:
Some engines, particularly with higher mileage, may exhibit increased oil consumption due to worn piston rings or valve stem seals.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors
Model Evolution
Generation Overview:
The 1995-2003 Mitsubishi Mirage represents the fifth generation of the model. This generation saw significant platform updates and styling revisions, moving towards a more aerodynamic and rounded design. It was also sold under different names in various markets, including the Mitsubishi Lancer (in some configurations) and Colt.
Production
Production Period:
1991-2003 (for this specific generation, global markets may vary slightly)
Manufacturing Locations:
Japan, Australia, and other global assembly plants.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
The Mitsubishi Mirage was generally recognized for its affordability and fuel efficiency. Specific awards were less common for this generation compared to more premium competitors. However, its strong value proposition made it a popular choice.
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