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Mitsubushi CARISMA 1995-2004 Service Repair Manual BODY

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year Range: 1995-2004 Codes Internal Product Code: MITSUBISHI-CARISMA-BODY-1995-2004 👋 Introduction Market Position Target Audience: Owners seeking to perform their own maintenance and...
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Type: Car
Vendor:
Sku: 303634
Mitsubushi CARISMA 1995-2004 Service Repair Manual BODY
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Year Range:
1995-2004
Codes
Internal Product Code:
MITSUBISHI-CARISMA-BODY-1995-2004
👋 Introduction
Market Position
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians.
Competitive Analysis
Value Proposition:
Provides professional-grade repair information, enabling cost savings on labor and empowering users with technical knowledge. Directly comparable to OEM service manuals in terms of content.
Key Features
Comprehensiveness:
Covers a wide range of systems beyond just the body, offering a holistic repair solution for the vehicle.
Ease Of Use:
Designed to be understood with basic mechanical knowledge, aided by detailed explanations and visuals.
📋 Manual Details
Coverage Areas
Primary Focus:
Bodywork and associated repair procedures
Additional Coverage:
Engine Overhaul and Rebuilding, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Engine Performance, Front End and Alignment, Suspension, Transmission Removal/Installation, Air Conditioning Service, In-Car Transmission Servicing, Firing Orders, Timing Belt Service, Brake Servicing, U-Joint/CV-Joint Service, Repair Procedures, Wiring Diagrams, Vacuum Diagrams
Page Count
Estimated Pages:
Varies significantly depending on specific engine/transmission variant, but comprehensive for its scope. Likely 300-600+ pages.
Manual Type
Type:
Service and Repair Manual
Language
Language:
Likely English (assuming product aimed at English-speaking markets)
Format
Format:
Digital (PDF) or Printed Book
📖 Manual Coverage
Systems Covered
Body And Chassis:
Exterior body panels, doors, hoods, trunks, bumpers, glass, interior trim, structural components, chassis framework, corrosion protection.
Engine Mechanical:
Engine overhaul, rebuilding, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belt replacement.
Engine Performance And Diagnostics:
Troubleshooting, diagnostic procedures, engine performance analysis, computer diagnostics (trouble tree charts).
Suspension And Steering:
Front and rear suspension systems, alignment procedures and specifications, steering components.
Drivetrain:
Transmission removal and installation, in-car transmission servicing, U-joint and CV-joint service.
Brakes:
Brake system servicing procedures, hydraulic components, disc/drum brakes.
Electrical Systems:
Complete wiring diagrams, vacuum diagrams, diagnostic procedures for electrical components.
Climate Control:
Air conditioning system service and capacities.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, component inspections.
Repair:
Step-by-step repair instructions for all covered systems.
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures.
Installation Removal:
Detailed instructions for component removal and installation.
Specifications:
Torque specifications, alignment specifications, fluid capacities, engine specifications.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.
Visuals:
Illustrations, diagrams, depth illustrations.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, printable pages, high-resolution images recommended)
Print Quality
Print Quality:
High-resolution images and clear text for easy understanding.
Binding Type
Binding Type:
If printed: Spiral-bound or perfect-bound for durability and ease of use on a workbench.
Paper Type
Paper Type:
If printed: Durable, possibly laminated pages for resistance to shop environment.
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes 1.3L (4G13), 1.6L (4G92), 1.8L (4G93), and 2.0L (4G94) SOHC/DOHC engines, common in the Carisma range. Diesel variants (e.g., 1.9L VW TDI) may also be covered if applicable to the target market.
Performance
Horsepower Torque:
Specific figures will vary by engine. For example, the 1.8L 4G93 typically produced around 118-140 PS depending on tune. Manual will provide exact specs.
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) for gasoline engines. Diesel likely utilizes direct injection.
Timing Belt
Timing Belt Replacement Interval:
Typically around 60,000-100,000 km (37,000-60,000 miles) or 4-5 years, depending on engine. Manual will detail specific intervals and procedures.
🔧 Transmission
Standard
Standard Transmission:
Likely 5-speed manual transmission (e.g., KM132/KM223 series).
Optional
Optional Transmission:
Likely 4-speed automatic transmission (e.g., F4A series).
Features
Transmission Fluid Type:
ATF Dexron-III for automatics, manual transmission fluid (GL-4 specification) for manuals. Capacities will be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 4410 mm (173.6 in) for sedan, 4320 mm (170.1 in) for hatchback.
Width:
Approx. 1730 mm (68.1 in).
Height:
Approx. 1410 mm (55.5 in) for sedan, 1415 mm (55.7 in) for hatchback.
Weights
Curb Weight:
Approximately 1150-1300 kg (2535-2866 lbs) depending on engine and equipment.
Wheelbase:
Approx. 2600 mm (102.4 in).
Wheel Bolt Pattern:
Typically 4x114.3mm (4x4.5 inch).
🛡️ Safety Features
Ratings
Crash Test Results:
Limited comprehensive modern crash test data readily available for early models. Manual may contain specific structural information relevant to impact resistance.
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System) available on higher trims. Manual will detail ABS component locations and service.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard on later models and higher trims), seatbelt pretensioners, crumple zones. Manual will show airbag system wiring and components.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player. Speaker locations and basic diagnostics might be covered in wiring diagrams.
Driver Assistance
Driver Assistance Features:
Limited compared to modern vehicles. ABS was the primary advanced system available.
Connectivity
Connectivity Options:
No integrated Bluetooth or advanced connectivity features. Manual would focus on OEM radio system wiring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months. Manual will provide specific interval and oil type.
Spark Plug Replacement Interval:
Varies by plug type (copper, platinum, iridium). Platinum/iridium plugs can last up to 100,000 km (60,000 miles). Manual will specify for each engine variant.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 5W-30 or 10W-40 are common. Manual will confirm exact specification and viscosity based on engine and climate.
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify type (e.g., green or OAT) and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will confirm the required specification and change interval.
Known Issues
Common Problems:
Rust on body panels (especially wheel arches, sills), suspension component wear (bushings, ball joints), potential clutch wear on manual transmissions, occasional electrical gremlins, timing belt failure if not replaced on schedule.
Bodywork Durability:
The manual's focus on bodywork indicates this is a significant area for repair and maintenance, addressing common corrosion and damage.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors has a long history in automotive manufacturing, known for developing robust engines and innovative technologies, often through collaborations (e.g., with DaimlerChrysler for platforms like the Carisma).
Model Evolution
Carisma Development:
The Mitsubishi Carisma was developed in partnership with the Dutch manufacturer NedCar, based on a shared platform with the Volvo S40/V40. It was designed to compete in the European compact car segment.
Production
Production Location:
Primarily manufactured at NedCar in Born, Netherlands.
Production Years:
1995-2004.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The Mitsubishi Carisma did not receive significant automotive awards compared to some competitors, but was a solid performer in its segment.
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