🏷️ Basic Information

Make:

Alfa Romeo

Model:

GTV & Spider

Chassis Code:

916

Product Name:

Alfa Romeo GTV & Spider 916 1995-2006 Workshop Service Repair Manual PDF

👋 Introduction

Segment:

Compact Sports Car / Grand Tourer

Competitors:

BMW Z3, Porsche Boxster (early models), Mercedes-Benz SLK, Toyota MR2 (Spyder), Mazda MX-5

Design Philosophy:

Distinctive Italian styling, performance-oriented platform, driver-focused cockpit

Body Styles:

Coupe (GTV) and Convertible/Roadster (Spider)

📋 Manual Details

Years Covered:

1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Total Pages:

3050

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control

Transmission Systems:

Manual transmission, automatic transmission (if applicable for specific models within range), clutch system, drivetrain, driveshafts, differentials

Suspension And Steering:

Front suspension, rear suspension, shock absorbers, springs, control arms, steering rack, power steering system, wheel alignment

Brakes:

Brake system hydraulics, front and rear brakes, ABS (Anti-lock Braking System), brake fluid specifications, parking brake

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, body electrical, power windows, central locking, ECU (Engine Control Unit), diagnostic trouble codes (DTCs)

Body And Chassis:

Body panels, doors, hood, trunk lid, interior trim, chassis structure, corrosion protection

Climate Control:

Air conditioning system, heating system, ventilation, cabin filter replacement

Maintenance Procedures:

Scheduled maintenance, fluid checks and changes, filter replacements, belt inspection and replacement, spark plug replacement, brake pad replacement

Repair Procedures:

Engine overhaul, transmission repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair, body panel repair

Troubleshooting Guides:

Diagnostic procedures for common faults, symptom-based troubleshooting, wiring diagrams for electrical systems, fault code interpretation

Removal And Installation:

Detailed step-by-step instructions for removing and installing all major components and sub-assemblies

Adjustments:

Engine idle speed adjustment, clutch adjustment, brake adjustment, headlight aiming

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and repair procedures.

📊 Manual Specifications

Readability:

High-resolution PDF with searchable text (assuming OCR processing for scanned documents)

Printability:

Fully printable, allowing for convenient use during repairs

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format, printable on any paper type)

⚙️ Engine Specifications

Engine Variants:

2.0 TS (Twin Spark), 3.0 V6 12V, 3.0 V6 24V (Busso), 3.2 V6 24V (Busso)

Horsepower Range:

150 hp (2.0 TS) to 240 hp (3.2 V6 24V)

Torque Range:

187 Nm (2.0 TS) to 289 Nm (3.2 V6 24V)

Fuel Delivery:

Electronic Fuel Injection (MPI)

ECU Type:

Bosch Motronic (various versions depending on engine and year)

🔧 Transmission

Manual Transmission:

5-speed manual (Getrag or Fiat/Alfa Romeo units), 6-speed manual (for later V6 models)

Automatic Transmission:

4-speed automatic (selespeed automatic for some V6 models)

Differential:

Open differential; optional limited-slip differential (LSD) on performance models

📐 Dimensions

Length:

Approx. 4.25 m (GTV) / 4.28 m (Spider)

Width:

Approx. 1.78 m

Height:

Approx. 1.34 m (GTV) / 1.35 m (Spider)

Curb Weight:

Approx. 1350 kg - 1500 kg (depending on engine and body style)

🛡️ Safety Features

Euro Ncap Rating:

3-star (early models), likely improved with later facelifts (specific rating may vary)

ABS:

Standard on most models; ABS with EBD (Electronic Brakeforce Distribution) on later models

Traction Control:

ASR (Anti-Slip Regulation) available on some models

Airbags:

Driver and passenger airbags standard; side airbags available on later models

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD players, with optional premium sound systems (e.g., Bose).

Parking Sensors:

Not commonly fitted on earlier models, but became available as an option or dealer fit on later versions.

Auxiliary Input:

Limited on early models, some later variants may have had CD changers or basic aux inputs.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-15,000 km or 12 months, depending on engine and manufacturer recommendation.

Timing Belt Replacement:

Crucial for Twin Spark and V6 engines. Recommended every 60,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage.

Engine Oil:

Refer to manual for specific grades (e.g., Selenia KPE 5W-40 for TS, Selenia WR 5W-40 for V6). Check viscosity based on climate.

Coolant:

Paraflu UP (or equivalent Type 3) based on Italian standards, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 4 (or DOT 3 if specified for older models), always use fresh fluid for bleeding.

Transmission Fluid:

Refer to manual for specific manual gearbox oil (e.g., Tutela/Petronas Gearforce 75W-85) and automatic transmission fluid (ATF) specifications.

Engine 2 0 Ts:

Balance shaft belt wear (critical, often overlooked), oil consumption, spark plug wear (Twin Spark system requires specific maintenance).

V6 Busso Engine:

Exhaust manifold cracks, timing belt tensioner issues, oil leaks from cam covers, occasional piston ring wear.

Electrics:

Wiring harness degradation, intermittent electrical faults, ABS sensor failures, window regulator issues.

Bodywork:

Rust on sills, wheel arches, and subframes. Paint delamination on plastic parts. Hood mechanism issues on Spider.

Suspension:

Wear in front wishbone bushes, ball joints, and drop links leading to knocking noises and poor handling.

📚 Vehicle History

Brand Legacy:

Alfa Romeo's legacy of sporty, stylish Italian cars with a focus on driving dynamics

Facelifts:

Two significant facelifts (Phase 1: 1995-1997, Phase 2: 1998-2001, Phase 3: 2003-2006) introduced styling updates and mechanical improvements

Production Period:

1995-2006

Manufacturing Location:

Milan, Italy

🏆 Awards & Recognition

Design Awards:

The 916 series GTV and Spider were praised for their distinctive and timeless styling, designed by Pininfarina.