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BMW R850R 1995-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Generation Generation Identifier: First Generation Codes...
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Type: Motorcycle
Vendor:
Sku: 447661
BMW R850R 1995-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Generation
Generation Identifier:
First Generation
Codes
Engine Code Prefix:
1171 (typically for R850 models)
👋 Introduction
Market Position
Vehicle Segment:
Middleweight Naked/Touring Motorcycle
Target Audience:
Riders seeking a reliable, comfortable, and capable motorcycle for touring and general use.
Competitive Analysis
Key Competitors:
Moto Guzzi California, Honda ST1100 (larger segment but comparable use), other European middleweight bikes.
Key Features
Engine Layout Feature:
Air-cooled, horizontally opposed twin-cylinder Boxer engine.
Drivetrain Feature:
Shaft drive, contributing to low maintenance.
Suspension Feature:
Telelever front suspension for improved handling and ride comfort.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for BMW R850R motorcycles
Specific Regions Covered:
All major mechanical, electrical, and bodywork components.
Page Count
Estimated Page Count:
Likely over 500 pages (typical for a full service manual)
Manual Type
Manual Category:
Service and Repair Manual
Manual Purpose:
To guide technicians and owners through diagnosis, repair, and maintenance.
Language
Language Of Manual:
English
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine, transmission, clutch, final drive.
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), wheels, tires.
Electrical Systems:
Ignition system, lighting system, battery, charging system, instrumentation, fuel injection system (EFI), ABS (if equipped).
Bodywork And Frame:
Frame, body panels, fuel tank, seat, fairings, exhaust system.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, valve clearance adjustments, lubrication points, brake fluid flush, coolant check/flush.
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, electrical component diagnosis and replacement.
Troubleshooting Guides:
Diagnostic charts for common problems, fault code interpretation (if applicable).
Technical Depth
Diagnostic Capability:
Advanced diagnostics including component testing, wiring diagrams, and ECU troubleshooting.
Rebuild Information:
Detailed instructions for complete engine, transmission, and major component rebuilds with torque specifications and clearances.
Special Tool Requirements:
Identification of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable for use as a physical reference.
Binding Type
Binding For Printed Copy:
N/A (Digital Download)
Paper Type
Paper Type For Printed Copy:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke Boxer Twin
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.5 mm x 66 mm
Compression Ratio:
10.0:1 (typical)
Valve Train:
2 valves per cylinder, SOHC (Single Overhead Camshaft) driven by chain
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 70-71 HP @ 6750 RPM (varies slightly by market/year)
Torque:
Approx. 76 Nm (56 lb-ft) @ 5000 RPM (varies slightly by market/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic, typically)
Fuel Type:
Unleaded gasoline (95 RON recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Features
Final Drive:
Shaft Drive
Clutch Type:
Single dry plate, cable operated
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width Handlebar:
Approx. 850 mm (33.5 in)
Height Seat:
Approx. 780 mm (30.7 in) (standard seat)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 217 kg (478 lbs)
Gross Vehicle Weight Rating:
Approx. 420 kg (926 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (BMW Motorrad ABS II)
Active Features
Braking System:
Dual disc front brakes, single disc rear brake.
Brake Disc Size Front:
285 mm (11.2 in)
Brake Disc Size Rear:
276 mm (10.9 in)
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrumentation Features:
Analog speedometer and tachometer, digital odometer, clock, fuel gauge, warning lights.
Driver Assistance
ABS Operation:
Two-channel system, preventing wheel lock-up during braking.
Connectivity
Diagnostic Ports:
On-board diagnostic capabilities, accessible via specialized BMW diagnostic tools (often discussed in the manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (e.g., BMW Motorrad ADVANTEC Perform 10W-40 or 20W-50)
Engine Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Transmission Oil Type:
SAE 75W/90 GL-5 gear oil
Transmission Oil Capacity:
Approx. 0.25 liters (0.26 US quarts)
Final Drive Oil Type:
SAE 80W/90 GL-5 gear oil
Final Drive Oil Capacity:
Approx. 0.18 liters (0.19 US quarts)
Known Issues
Common Wear Items:
Clutch wear, swingarm bearing wear, charging system components (regulator/alternator).
Fuel System Concerns:
Potential for fuel pump issues (though generally reliable), injector cleaning.
Electrical Concerns:
Corrosion on connectors, particularly in older models; stator and rectifier failures can occur.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Bmw Motorrad Legacy:
Long history of innovation in motorcycle engineering, particularly with Boxer engines and shaft drive.
Model Evolution
Predecessor Models:
R850GS, R850RT (sharing engine and chassis elements).
Successor Models:
R850R ceased production, followed by the R nineT lineup which draws inspiration from classic BMWs.
Production
Production Period:
1995-2007
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Reputation:
Known for robust build quality, longevity, and comfortable ride, making it a well-regarded touring and everyday motorcycle.
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