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Manual Coverage
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Systems Covered
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Engine:
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Diagnosis, repair, and overhaul of all gasoline engines
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Drivetrain:
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Manual and automatic transmissions, transfer case, axles, differentials, driveshafts
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Suspension:
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Front and rear suspension systems, shock absorbers, springs, bushings, alignment
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Steering:
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Power steering system, steering column, linkages, wheel alignment
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Brakes:
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Front and rear disc and drum brakes, ABS system, hydraulic lines, parking brake
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Electrical:
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Starting and charging system, lighting, ignition, instrumentation, power windows, locks, mirrors
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HVAC:
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Heating, ventilation, and air conditioning system diagnosis and repair
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Body And Chassis:
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Frame, body panels, doors, glass, interior trim, bumpers
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Fuel System:
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Fuel pump, injectors, lines, tank, emissions controls
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Cooling System:
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Radiator, water pump, thermostat, hoses, fan
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid changes, filter replacements, lubrication
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Troubleshooting:
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Diagnostic charts and procedures for identifying common and complex issues
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Repair:
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Step-by-step instructions for component removal, installation, and repair
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Diagnostics:
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Component testing, electrical schematic interpretation, On-Board Diagnostics (OBD-I) codes
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Technical Depth
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Depth:
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Factory-level detail, covering everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000 miles or 3 months, or as per severe duty recommendations. Consult manual for exact intervals.
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Transmission Fluid Change:
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Every 30,000 - 50,000 miles, depending on usage. Refer to manual for specific recommendations for 4L60-E.
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Spark Plug Replacement:
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Approx. 60,000 - 100,000 miles, depending on plug type (copper vs. platinum).
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Fluid Specifications
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Engine Oil Type:
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API Certified SAE 5W-30 or 10W-30 (check owner's manual for viscosity based on temperature range).
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Transmission Fluid Type:
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Dexron-III (or equivalent) automatic transmission fluid.
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Coolant Type:
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Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific OAT/HOAT requirements if applicable.
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Known Issues
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Common Issues:
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Fuel pump failure, intake manifold gasket leaks (especially on Vortec engines), ABS sensor failures, dashboard gauge cluster issues, worn suspension bushings.
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Common Maintenance:
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Regularly check and replace worn suspension and steering components (ball joints, tie rods), fuel filter, and ensure cooling system integrity.
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Vehicle History
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Brand Heritage
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Heritage:
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Chevrolet's long-standing reputation in the pickup truck market, building on the legacy of the C/K series.
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Model Evolution
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Evolution:
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The 1995 C1500 is part of the second generation of the GMT400 platform, introduced in 1988. This generation featured a more aerodynamic design, improved ride quality, and modernizations over its predecessor.
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Production
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Production Period:
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1988-1998 (GMT400 generation for C/K trucks)
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Assembly Locations:
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Various GM assembly plants in North America (e.g., Fort Wayne, IN; Janesville, WI; Oshawa, ON)
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