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Dodge Ram 3500 Series 1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Series Year: 1995 Codes Platform Code: BR/BE (Second Generation Ram) 👋 Introduction Market Position Segment: Heavy-duty pickup truck segment, emphasizing towing...
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Dodge Ram 3500 Series 1995 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 3500 Series
Year:
1995
Codes
Platform Code:
BR/BE (Second Generation Ram)
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck segment, emphasizing towing and hauling capabilities.
Competitive Analysis
Competitors:
Ford F-250/F-350 Super Duty, Chevrolet/GMC C/K 3500/Sierra 3500 HD.
Key Features
Vehicle Focus:
Robust construction, powerful engine options (including the legendary Cummins turbodiesel), significant towing and payload capacities, durable chassis.
Manual Advantage:
Provides essential, in-depth technical knowledge to maintain, diagnose, and repair the 1995 Ram 3500, crucial for owners of this capable workhorse.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for 1995 Dodge Ram 3500 Series
Engine Coverage:
5.2L Magnum V8, 5.9L Magnum V8, 8.0L Magnum V10, 5.9L Cummins Turbo Diesel I6
Transmission Coverage:
NV3500 (5-Speed Manual), NV4500 (5-Speed Manual), 46RH (4-Speed Automatic), 47RH (4-Speed Automatic)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory-Authorized Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission, transfer case (if applicable), driveline, axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (front disc, rear drum/disc depending on GVWR), wheels and tires, frame.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power distribution, body electrical, ignition system, engine control module (ECM) wiring, sensors.
Body:
Body construction, doors, hood, tailgate, windows, mirrors, interior trim, exterior trim, bumpers, collision repair basics.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, air filter replacement, spark plug replacement.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, wiring diagram analysis, component testing procedures.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation of all major systems.
Specifications And Tolerances:
Torque specifications for critical fasteners, measurement specifications, wear limits, clearances, alignment specifications.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF. Text is typically selectable and copyable. Images and diagrams are clear and legible.
Print Quality
Printability:
Designed for printing. Pages are typically formatted for standard letter or A4 paper. May require double-sided printing and binding for a physical copy.
Binding Type
Type:
Digital (PDF). If printed, binding would depend on user's preference (e.g., comb binding, spiral binding, three-ring binder).
Paper Type
Type:
Not applicable for digital format. Original manuals were printed on durable, coated paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Gas V8 1:
5.2L (318 ci) Magnum V8
Gas V8 2:
5.9L (360 ci) Magnum V8
Gas V10:
8.0L (488 ci) Magnum V10
Diesel I6:
5.9L (359 ci) Cummins Turbo Diesel I6 (24-Valve OHV)
Performance
5.2L Magnum V8 Hp:
~230 hp @ 4400 rpm (estimated)
5.2L Magnum V8 Torque:
~295 lb-ft @ 2800 rpm (estimated)
5.9L Magnum V8 Hp:
~245 hp @ 4000 rpm (estimated)
5.9L Magnum V8 Torque:
~345 lb-ft @ 3200 rpm (estimated)
8.0L Magnum V10 Hp:
~300 hp @ 4000 rpm (estimated)
8.0L Magnum V10 Torque:
~450 lb-ft @ 2400 rpm (estimated)
5.9L Cummins Hp:
~175 hp @ 2500 rpm (estimated)
5.9L Cummins Torque:
~420 lb-ft @ 1600 rpm (estimated)
Fuel System
Gas Engines:
Sequential Multi-Port Fuel Injection (MPI)
Diesel Engine:
Inline Injection Pump (Bosch VE or similar), Turbocharged, Intercooled (on later versions/upgrades)
Cylinder Head Design
Gas Engines:
Overhead Valve (OHV), 2 valves per cylinder
Diesel Engine:
Overhead Valve (OHV), 2 valves per cylinder, Cast Iron Block, Cast Iron Cylinder Head
🔧 Transmission
Standard
Manual Light Duty:
New Venture Gear NV3500 5-Speed Manual (primarily for lighter configurations)
Manual Heavy Duty:
New Venture Gear NV4500 5-Speed Manual (Heavy Duty)
Optional
Automatic Light Duty:
Chrysler 46RH 4-Speed Automatic (with electronic overdrive, often behind V8s)
Automatic Heavy Duty:
Chrysler 47RH 4-Speed Automatic (Heavy Duty, electronically controlled torque converter lock-up, often behind Cummins)
Features
Transfer Case Options:
New Process NP231 (light duty 4x4), NP241 (heavy duty 4x4), NP241DHD (heavy duty 4x4 for Cummins/V10).
📐 Dimensions
Exterior
Wheelbase Options:
Common: 135-inch, 155.2-inch, 160.5-inch, 177.2-inch, 194.5-inch (depending on cab and bed configuration).
Cab Configurations:
Regular Cab, Club Cab (Extended Cab)
Bed Lengths:
8-foot bed standard, 6-foot bed optional on some configurations.
Weights
Gvwr Range:
Starts around 8,500 lbs and goes up to 10,500 lbs or higher for heavy-duty models.
Curb Weight Range:
Approximately 5,500 lbs to 7,500+ lbs depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Refer to specific NHTSA reports for 1995, generally 3-star for driver/passenger in frontal impact for similar era trucks.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on rear wheels, optional or standard on all four wheels depending on GVWR and trim.
Passive Features
Airbags:
Driver-side airbag standard, passenger airbag not available for 1995 model.
Seat Belts:
Standard three-point seat belts for front occupants, lap belts for rear occupants (Club Cab).
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette player, optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Optional or standard depending on trim level.
Connectivity
Phone Integration:
Not available from factory. Aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Gas:
Every 3,000-5,000 miles or 6 months (synthetic recommended for longer intervals).
Oil Change Diesel:
Every 5,000-7,500 miles or 6 months with quality diesel oil.
Air Filter Gas:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles.
Air Filter Diesel:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles (or more frequently in dusty conditions).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change:
Automatic: 30,000-50,000 miles. Manual: Inspect at 30,000 miles, change if necessary or at 60,000 miles.
Fluid Specifications
Engine Oil Gas:
API SG or SH rated, SAE 10W-30 or 10W-40 recommended (check owner's manual for specific viscosity based on temperature).
Engine Oil Diesel:
API CG-4 or CH-4 rated, SAE 15W-40 recommended (or 5W-40 synthetic for colder climates).
Transmission Fluid Auto:
ATF+3 (Chrysler specification) or equivalent DEXRON-III/MERCON compatible fluid.
Transmission Fluid Manual Nv3500:
GM Synchromesh or equivalent (specific fluid required).
Transmission Fluid Manual Nv4500:
API GL-3 or GL-4 gear oil, SAE 75W-90 or 75W-140 (check manual for exact spec).
Coolant:
50/50 mixture of Mopar Antifreeze/Coolant (Chrysler specification) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, sway bar links, radiator (prone to leaks), water pump, intake manifold gaskets (gas engines), vacuum leaks.
Diesel Specific:
Injector pump issues (VE pump), overheating if not maintained, intercooler pipe leaks, clutch wear (manual transmission).
Electrical Gremlins:
Dashboard warning lights, intermittent gauge failures, power window/lock issues due to age and wiring harness degradation.
📚 Vehicle History
Brand Heritage
Legacy:
Dodge has a long history of building robust and capable trucks, with the 'Ram' nameplate evolving over decades to represent heavy-duty work capability.
Model Evolution
Second Generation:
The 1994-2001 generation (BR/BE platforms) introduced a significantly redesigned, bolder styling ('Big Rig' look) and introduced the renowned 8.0L Magnum V10 and the improved 5.9L Cummins turbo-diesel, solidifying its reputation in the heavy-duty market.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan; Fenton, Missouri.
🏆 Awards & Recognition
Recognitions
Diesel Engine:
The 5.9L Cummins Turbo Diesel was widely lauded for its durability, torque, and longevity, becoming a benchmark in the industry. Often cited by automotive publications for its robustness.
Ratings
Towing Capability:
Highly rated for towing and hauling capacity, particularly with Cummins diesel and V10 engines, enabling significant trailer weights and payload.
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