Engine Mechanical:
Complete overhaul, tuning, diagnostics, seals, gaskets, cooling, lubrication
Engine Electrical:
Ignition system, fuel injection, emissions control, starting, charging
Transmission Manual:
Service, repair, clutch, gearbox components, fluid specifications
Transmission Automatic:
Service, repair, torque converter, internal components, fluid specifications
Drivetrain Front Axle:
Hubs, bearings, CV joints (if applicable), differentials
Drivetrain Rear Axle:
Axle shafts, differentials, bearings, fluid specifications
Suspension Front:
Coil springs, shocks/struts, control arms, ball joints, bushings, alignment
Suspension Rear:
Leaf springs, shocks, bushings, alignment
Steering:
Power steering system, steering gear, tie rods, steering column, linkage
Brakes:
Front discs, rear drums/discs, ABS system, hydraulic lines, calipers, master cylinder, parking brake
Electrical Chassis:
Lights, horn, wipers, power windows, door locks, mirrors
Electrical Dashboard:
Gauges, indicators, warning lights, instrument cluster
HVAC:
Air conditioning, heater core, blower motor, climate controls, refrigerant R-134a
Fuel System:
Fuel tank, pump, lines, injectors, pressure regulator
Exhaust System:
Manifolds, pipes, catalytic converter, muffler
Body Interior:
Seats, trim panels, dashboard removal, carpeting
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals
Frame Chassis:
Frame construction, inspection, repair considerations
Frame And Body Mounts:
Inspection and maintenance of body-to-frame mounts, body integrity checks.
Lighting System:
Headlamps, tail lamps, turn signals, brake lights, interior lighting, wiring and bulb replacement.
Routine Maintenance:
Oil changes, filter replacements, tire rotation, fluid checks, inspections
Troubleshooting:
Diagnostic charts, symptom-based problem solving
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Diagnostics:
OBD-I (On-Board Diagnostics) system information, scan tool usage, diagnostic trouble codes (DTCs)
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Torque Specifications:
Precise tightening torques for critical fasteners
Alignment Specifications:
Front and rear wheel alignment angles
Diagnostic Trouble Codes:
Detailed listing and interpretation of OBD-I codes for gasoline engines, and specific diagnostic procedures for the Power Stroke diesel's electronic system.
Depth:
Comprehensive (covers everything from basic fluid checks to complete engine and transmission rebuilds)
Detail Level:
Factory-level detail, OE (Original Equipment) derived information
Diagnostics Tools:
Guidance on using basic hand tools, multimeters, and early diagnostic scan tools for troubleshooting.
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months (gasoline); 5,000 miles or 6 months (diesel) depending on use and oil type. Consult manual for specific recommendations.
Transmission Fluid Change:
Typically 30,000-60,000 miles. Consult manual for specific recommendations.
Engine Oil Gasoline:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for viscosity based on temperature)
Engine Oil Diesel:
API CF-4 or CG-4, SAE 15W-40 (diesel specific oil). Consult manual for specific recommendations.
Transmission Fluid Auto:
MERCON V or equivalent (E4OD/4R100)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 (M5OD-R2)
Coolant:
Ford Premium Engine Coolant (Green) or equivalent, typically a 50/50 mix with distilled water.
Common Problems Gas Engines:
EGR valve issues, fuel injector clogging, vacuum leaks, exhaust manifold cracks (especially 460 V8).
Common Problems Diesel Engines:
Under-injector seal leaks, exhaust backpressure sensor issues, injector pump failures (early models), turbocharger wear.
Common Problems Suspension:
Worn ball joints, tie rod ends, leaf spring sag, worn bushings.
Common Problems Electrical:
Corroded grounds, failing alternator or voltage regulator, faulty ignition switch, ABS sensor failures.
