Manual Type:
Service and Repair Manual
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Sections Listed:
General Info, Engine Service and Overhauling, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical, Control System, Transmission and Differentials, Troubleshooting and Diagnostics, Steering and Suspension, Brakes, ABS, Full Specifications and Torque Settings, Service Work.
Engine Service Overhauling:
Detailed procedures for engine removal, disassembly, inspection, repair, and reassembly, including valve adjustments, piston ring replacement, cylinder head service, and crankshaft/connecting rod bearing replacement.
Transmission:
Coverage for both manual and automatic transmissions, including clutch service, gear selection mechanisms, differential overhaul, and transmission fluid checks and changes.
Chassis:
Includes steering, suspension, brakes, and wheel/tire components, with detailed diagrams for component replacement and alignment procedures.
Body:
Covers body panel repair, interior trim removal and installation, door mechanisms, glass replacement, and body sealant application.
Wiring:
Comprehensive wiring diagrams for all electrical systems, including engine management, lighting, ignition, starting, charging, and accessory circuits. Includes troubleshooting guides for electrical faults.
Fuel System:
Detailed information on fuel pump operation, fuel injectors, fuel filter replacement, fuel tank service, and fuel line maintenance. Includes diagnosis of fuel delivery issues.
Emission Control:
Explains emission control systems such as catalytic converters, EGR valves, and evaporative emission control systems. Includes diagnostic procedures for emission-related faults.
Induction:
Focuses on the intake system, including air filters, intake manifolds, and throttle bodies. Covers diagnosis of vacuum leaks and air intake restrictions.
Mechanical:
Encompasses various mechanical components not specifically categorized elsewhere, likely including drive belts, hoses, and general engine accessories.
Control System:
Addresses control modules and sensors related to engine and transmission management, potentially including basic diagnostics for electronic control units (ECUs).
Steering Suspension:
Detailed repair and replacement procedures for steering racks, tie rods, ball joints, shock absorbers, springs, and bushings. Includes alignment specifications.
Brakes:
Covers brake pad and shoe replacement, rotor/drum service, brake caliper repair, brake line bleeding, and parking brake adjustment. Includes diagnostic procedures for braking system faults.
ABS:
Specific information on the Anti-lock Braking System, including sensor diagnosis, hydraulic unit service, and troubleshooting ABS warning lights.
Troubleshooting Diagnostics:
Systematic approach to diagnosing common problems with step-by-step troubleshooting charts and fault code interpretations (where applicable).
Maintenance Procedures:
Routine service tasks such as oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, and lubrication points.
Overhauling Procedures:
Comprehensive rebuild procedures for major mechanical components like the engine, transmission, and differential.
Repair Procedures:
Detailed instructions for fixing specific faults and replacing worn or damaged parts across all vehicle systems.
Diagnostic Procedures:
Guidance on identifying and resolving issues using visual inspection, testing, and interpretation of symptoms, with specific troubleshooting flowcharts.
Adjustment Procedures:
Instructions for adjusting various components, such as valve clearances, clutch linkage, throttle cables, and parking brakes.
Troubleshooting Charts:
Inclusion of detailed troubleshooting flowcharts for common drivability, electrical, and mechanical issues to systematically identify the root cause of problems.
Depth Of Coverage:
Covers everything from basic DIY maintenance to complete workshop-level overhauls and diagnostics.
Diagrams Illustrations:
Contains step-by-step diagrams and illustrations for clarity on complex procedures.
Specification Detail:
Includes full specifications and torque settings for most mechanical components.
Torque Settings:
Crucial torque specifications for critical fasteners (e.g., cylinder head bolts, main bearing caps, wheel nuts) are provided for accurate assembly and to prevent component failure.
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first. Check manual for specific engine/oil type recommendations.
Air Filter Replacement:
Recommended every 20,000-30,000 miles (32,000-48,000 km), or sooner if driving in dusty conditions.
Spark Plug Replacement:
Intervals vary by spark plug type (standard vs. platinum/iridium), but typically 30,000-60,000 miles (48,000-96,000 km).
Engine Oil Type:
API SJ/SL or ACEA A2/A3 rated, viscosity typically 5W-30 or 10W-40 depending on climate and specific engine. Refer to manual for exact specifications.
Coolant Type:
Ethylene glycol based antifreeze, usually a 50/50 mix with de-ionized water. Ford specification coolant is recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
Manual gearbox oil, typically API GL-4, viscosity 75W-90 or 80W-90. Check manual for specific type and capacity.
Transmission Fluid Automatic:
Automatic Transmission Fluid (ATF), typically Mercon or equivalent. Check manual for specific type and capacity.
Rust Corrosion:
Prone to rust, particularly on wheel arches, sills, and around the rear suspension mounting points. Regular inspection and rustproofing are recommended.
Suspension Wear:
Front suspension components like ball joints, tie rod ends, and bushings can wear over time, leading to knocking noises and poor handling.
Electrical Gremlins:
Older wiring harnesses can develop issues, leading to intermittent faults with lights, indicators, or dashboard warning lights.
Exhaust System:
Exhaust systems are susceptible to corrosion and may require replacement of sections or the entire system.
Cooling System Leaks:
Hoses and radiators can degrade over time, leading to coolant leaks.