1995 GMC K3500 Service & Repair Manual

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🏷️ Basic Information Identification Make: GMC Model: K3500 Year: 1995 Codes Chassis Code: GMT400 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, fleet maintenance personnel. Competitive Analysis...

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Type: Truck

Vendor:

Sku: 203163

Tags: 1995 Cars GMC K Series K3500 Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

K3500

Year:

Codes

Chassis Code:

GMT400

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance personnel.

Competitive Analysis

Comparison To Printed Manuals:

Offers greater convenience, searchability, and potentially more up-to-date information than older printed manuals.

Key Features

Data Source:

Licensed OE (Original Equipment) materials from General Motors.

Software Provider:

RepairSurge

Access Duration:

One year of access included, with options for renewal discounts.

Device Compatibility:

Compatible with PC, laptop, smartphone, and tablet via internet connection and web browser.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair for 1995 GMC K3500

Secondary Coverage:

Diagnostics, Troubleshooting, Maintenance, Repair Procedures

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Digital Service and Repair Manual

Language

Language:

English

Format

Format:

Online Access / Web Browser Compatible

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, inspection, repair, and assembly for all gasoline and diesel variants.

Engine Fuel System:

Fuel injection systems (TBI, MPI), fuel pumps, lines, filters, and evaporative emission controls.

Engine Cooling System:

Radiator, water pump, thermostat, hoses, coolant specifications, and fan clutch.

Engine Ignition System:

Distributor, spark plugs, ignition wires, coil, and ignition control module.

Engine Lubrication System:

Oil pump, oil filter, oil pan, oil pressure specifications, and fluid types.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, and gaskets.

Transmission Automatic:

GM 4L80-E and 4L60-E: disassembly, assembly, torque converter, valve body, diagnostics, and fluid specifications.

Transmission Manual:

NV4500 Heavy Duty Manual Transmission: disassembly, assembly, clutch, flywheel, and fluid specifications.

Transfer Case:

NP205, NP241: operation, maintenance, and repair procedures.

Drivetrain Axles:

Front and rear axle assemblies, differentials, drive shafts, U-joints, and wheel bearings.

Suspension Front:

Independent Front Suspension (IFS), control arms, ball joints, springs, shocks, and steering knuckles.

Suspension Rear:

Leaf spring suspension, shock absorbers, and axle mounting.

Steering System:

Power steering pump, steering gear, tie rods, idler arm, and steering column.

Brake System Front:

Disc brakes: calipers, rotors, pads, brake lines, and fluid specifications.

Brake System Rear:

Drum brakes: wheel cylinders, shoes, drums, brake lines, and parking brake.

Electrical System Charging:

Alternator, voltage regulator, battery, and wiring.

Electrical System Starting:

Starter motor, solenoid, and ignition switch.

Electrical System Lighting:

Headlights, taillights, interior lighting, and bulb specifications.

Electrical System Accessories:

Power windows, door locks, mirrors, wipers, horn, and trailer wiring.

HVAC System:

Air conditioning compressor, condenser, evaporator, heater core, blower motor, and controls.

Body Exterior:

Body panel removal and installation, doors, hood, tailgate, bumpers, and trim.

Body Interior:

Dashboard, seats, carpets, headliner, door panels, and interior trim.

Chassis And Frame:

Frame inspection, repair, and component mounting.

Diagnostics:

OBD-I diagnostic trouble codes, symptom-based diagnostics, and troubleshooting flowcharts.

Procedures Included

Scheduled Maintenance:

Detailed procedures for oil changes, filter replacements, fluid checks, tire rotations, and tune-ups.

Engine Repair:

Complete engine rebuild procedures, including cylinder head overhaul, piston and ring replacement, and bearing installation.

Transmission Service:

Automatic and manual transmission fluid changes, filter replacement, and internal component repair.

Brake Service:

Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder rebuilding, and brake bleeding.

Suspension And Steering Repair:

Ball joint, tie rod, control arm, shock absorber, and steering gear replacement.

Electrical Diagnostics:

Wiring diagrams, component testing, troubleshooting shorts, open circuits, and intermittent faults.

HVAC Repair:

AC system recharging, leak detection, component replacement (compressor, dryer, expansion valve), and heater core replacement.

Body And Trim Repair:

Panel alignment, rust repair, dent removal, and trim piece replacement.

Troubleshooting Guides:

Systematic troubleshooting for common problems and drivability issues.

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid changes to full engine and transmission overhauls, including detailed electrical diagnostics and bodywork.

📊 Manual Specifications

File Format

Digital Format:

Web-based platform accessible via standard web browsers.

Print Quality

Printability:

Likely printable pages, though the online format prioritizes digital access.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

4.3L V6 (VIN 'X'), 5.7L V8 (VIN 'R'), 7.4L V8 (VIN 'N'), 6.5L Turbo Diesel (VIN 'P')

Performance

Hp 4.3L V6:

Approx. 160 hp

Torque 4.3L V6:

Approx. 235 lb-ft

Hp 5.7L V8:

Approx. 200 hp

Torque 5.7L V8:

Approx. 300 lb-ft

Hp 7.4L V8:

Approx. 230 hp

Torque 7.4L V8:

Approx. 360 lb-ft

Hp 6.5L Td:

Approx. 190 hp

Torque 6.5L Td:

Approx. 385 lb-ft

Fuel System

Fuel Delivery Gasoline:

Throttle Body Injection (TBI) or Multi-Port Fuel Injection (MPI) depending on engine variant.

Fuel Type:

Unleaded gasoline (87 octane recommended), Diesel fuel for diesel engines.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual NV4500 (available with some engines, particularly the 7.4L and Diesel)

Optional

Optional Transmission:

4-speed automatic 4L80-E (heavy-duty)

Features

Automatic Transmission Features:

Electronic control, overdrive.

Manual Transmission Features:

Heavy-duty construction, robust for towing and hauling.

📐 Dimensions

Exterior

Wheelbase Single Rear Wheel:

130.0 inches

Wheelbase Dually:

130.0 inches or 143.0 inches (depending on configuration)

Weights

Curb Weight Approx:

4,800 - 6,000 lbs (depending on configuration and engine)

Gvwr Approx:

8,600 - 10,500 lbs (depending on configuration)

🛡️ Safety Features

Ratings

Crash Test Information:

Information for this era of heavy-duty trucks is often limited in standardized crash ratings as seen in modern vehicles. Focus on structural integrity and occupant protection features detailed in the manual.

Active Features

Anti-lock Braking System (ABS) available, typically on rear wheels or all wheels on some configurations.

Passive Features

Airbags:

Driver-side airbag standard.

Seatbelts:

Front and rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, optional CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Optional cruise control system.

Connectivity

Trailer Wiring:

Pre-wiring for trailer lighting and electric brakes typically available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months (check manual for specific engine/oil type).

Transmission Fluid Change:

Every 30,000-50,000 miles for automatic transmissions, check manual for manual transmission intervals.

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Type:

API SG or SH certified, SAE 5W-30, 10W-30, or 10W-40 depending on temperature (refer to manual for exact recommendations).

Automatic Transmission Fluid:

Dexron III (or equivalent).

Manual Transmission Fluid:

GL-4 gear oil (e.g., SAE 75W-90 or 80W-90 for NV4500).

Coolant Type:

Ethylene Glycol based, typically a green coolant. Check manual for specific type and mixture ratio.

Known Issues

Common Issues Diesel:

Potential issues with PMD (Pump Mounted Driver) on 6.5L TD, injector pump failures, intake manifold heater failures.

Common Issues Gasoline:

TBI/MPI sensor failures (e.g., TPS, MAP), intake manifold gasket leaks, exhaust manifold cracks.

Common Issues Drivetrain:

U-joint wear, differential seal leaks, transmission cooler line leaks.

Common Issues Suspension:

Wear in ball joints, control arm bushings, and steering components due to heavy use.

📚 Vehicle History

Brand Heritage

Gmc Truck Legacy:

GMC has a long-standing reputation for building robust, heavy-duty trucks designed for work and hauling.

Model Evolution

K Series Evolution:

The K-series represented GMC's line of light-duty and medium-duty trucks, evolving into the GMT400 platform in 1988, which featured significant styling and engineering updates.

Production

Gmt400 Platform Years:

1988-1998