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Kia Sportage 1995 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Sportage Year: 1995 Codes Chassis Code: KMS-1 (First Generation) Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Demographic: Individuals and families seeking...
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Kia Sportage 1995 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Sportage
Year: 1995
Codes
Chassis Code: KMS-1 (First Generation)
Introduction
Market Position
Vehicle Segment: Compact SUV / Crossover
Target Demographic: Individuals and families seeking a versatile, affordable, and relatively rugged vehicle for light off-roading and daily use.
Competitive Analysis
Key Competitors 1995: Honda CR-V, Toyota RAV4, Suzuki Vitara, Jeep Cherokee (XJ)
Key Features
Body Styles: Available in both 3-door (short wheelbase) and 5-door (long wheelbase) configurations.
Drivetrain Options: Offered in both Front-Wheel Drive (FWD) and Part-Time Four-Wheel Drive (4WD) with a dual-range transfer case in some configurations.
Construction: Body-on-frame construction, contributing to its ruggedness and towing capability.
Manual Details
Coverage Areas
Manual Type: Factory Service Repair Manual
Language: English
Format: PDF Download
Page Count
Estimated Pages: Hundreds (specific count not provided in product description, but described as 'COMPLETE')
Manual Coverage
Systems Covered
Engine: Detailed diagnostics, repair procedures, overhaul, specifications for all engine variants offered in 1995 Sportage.
Transmission: Coverage for both manual and automatic transmissions, including removal, installation, repair, and adjustment procedures.
Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including differentials, axles, and transfer case servicing.
Brakes: Front disc and rear drum brake systems, including hydraulic system, parking brake, ABS (if equipped), and component replacement.
Suspension Steering: Front independent suspension (struts), rear solid axle, steering system (power steering), alignment specifications.
Electrical Electronics: Wiring diagrams, component testing, fuse/relay locations, battery, charging system, starting system, lighting, instrumentation.
Body Chassis: Body panel removal/installation, interior trim, glass, doors, bumpers, chassis frame inspection and repair, underbody coating.
HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant handling and service.
Fuel Exhaust: Fuel tank, fuel pump, fuel lines, injectors, catalytic converter, muffler, exhaust manifold.
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Repair: Step-by-step instructions for component replacement, adjustments, and major overhauls.
Diagnostics: Detailed procedures for using diagnostic tools and interpreting sensor data.
Technical Depth
Depth Level: Comprehensive - Covers basic to advanced repair and diagnostic procedures suitable for professional technicians and experienced DIYers.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely searchable text content for easy navigation and information retrieval.
Print Quality
Printability: High-quality scans or digital creation allowing for printing of the entire manual or selected pages.
Binding Type
Binding: N/A (Digital Download - PDF)
Paper Type
Paper: N/A (Digital Download - PDF)
Engine Specifications
Primary Engine
Engine Code: FE3 (2.0L SOHC)
Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement: 1998 cc (2.0 Liters)
Performance
Horsepower: Approximately 95-105 hp (depending on market and specific tune)
Torque: Approximately 118-125 lb-ft (depending on market and specific tune)
Fuel System
Fuel Delivery: Multi-point fuel injection (MPI)
Fuel Type: Unleaded Gasoline
Engine Management
ECU: Kia ECU (specific part number would be detailed in manual)
Transmission
Standard
Transmission Type Std: 5-speed Manual Transmission
Optional
Transmission Type Opt: 4-speed Automatic Transmission
Features
4Wd Transfer Case: Part-time 4WD system with 2H, 4H, and 4L (low range) gearing available on 4WD models.
Fluid Specifications
Manual Trans Fluid: GL-4 Gear Oil (Specific viscosity, e.g., 75W-90 or 80W-90, would be detailed in the manual)
Automatic Trans Fluid: Dexron II or equivalent (Specific type would be detailed in the manual)
Dimensions
Exterior
Length 3Door: Approx. 3,750 mm (147.6 in)
Length 5Door: Approx. 4,030 mm (158.7 in)
Width: Approx. 1,735 mm (68.3 in)
Height: Approx. 1,620 mm (63.8 in)
Wheelbase: 3-door: 2,095 mm (82.5 in); 5-door: 2,405 mm (94.7 in)
Weights
Curb Weight FWD Manual: Approx. 1,300 kg (2,866 lbs)
Curb Weight 4Wd Manual: Approx. 1,400 kg (3,086 lbs)
Gross Vehicle Weight Rating: Varies by configuration (detailed in manual)
Cargo
Cargo Volume Rear Seats Up: Varies by body style (detailed in manual)
Safety Features
Ratings
NHTSA Crash Test Results: Specific ratings for 1995 models are not widely documented, but generally reflected the safety standards of the era. Manual would detail structural safety points.
Active Features
ABS: Available on some higher trim levels or as an option.
Passive Features
Airbags: Driver airbag standard; Passenger airbag not typically standard for this model year.
Seatbelts: 3-point front seatbelts with pretensioners; 2-point or 3-point rear seatbelts depending on seating position.
Technology Features
Infotainment
Audio System: Basic AM/FM stereo with cassette player. Optional CD player on higher trims.
Speaker Configuration: Typically 2 or 4 speakers.
Driver Assistance
Cruise Control: Optional on most models.
Connectivity
Auxiliary Input: Not standard; aftermarket solutions would be required.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles or 6 months (typical for the era; precise recommendation in manual)
Engine Coolant Flush: Every 30,000 miles or 2 years (typical; manual to confirm)
Transmission Fluid Change: Manual: Every 30,000-50,000 miles; Automatic: Every 30,000 miles or annually (typical; manual to confirm)
Spark Plug Replacement: Every 30,000-60,000 miles depending on plug type (manual will specify)
Fluid Specifications
Engine Oil Type: API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Engine Oil Capacity: Approx. 4.2 Liters (4.4 US Quarts) with filter change (manual to confirm)
Coolant Type: Ethylene Glycol based coolant, typically green (manual will specify Kia-approved type)
Brake Fluid Type: DOT 3 or DOT 4 (manual to confirm)
Known Issues
Common Wear Items: Suspension components (ball joints, tie rod ends, bushings), exhaust system, clutch wear (manual transmission), radiator and cooling system components.
Engine Issues: Head gasket leaks can occur, especially on higher mileage vehicles. Timing belt replacement is critical and should be followed per schedule. (Manual will detail inspection and replacement procedures).
Electrical Issues: Corrosion in electrical connectors, issues with window regulators, and alternator failures are occasionally reported. (Manual provides diagnostic steps).
Vehicle History
Brand Heritage
Kia Establishment: Kia Motors Corporation, founded in 1944, originally as a manufacturer of steel tubing and bicycles, later diversifying into commercial vehicles and passenger cars.
Model Evolution
Sportage Introduction: The Kia Sportage (first generation) debuted in 1993, marking Kia's entry into the global SUV market. It was developed on a body-on-frame platform, initially shared with the Mazda Bongo.
Sportage First Gen Updates: The 1995 model year represents an early iteration of the first generation, with subsequent facelifts and updates occurring later in the generation's lifecycle.
Production
Manufacturing Locations: Primarily South Korea; some models may have been assembled in other locations through CKD kits.
Production Years First Gen: 1993-2002
Awards & Recognition
Recognitions
Initial Market Reception: The Sportage was generally well-received as an affordable and practical entry into the SUV market, known for its value proposition.
Ratings
Consumer Reports Mentions: Not prominently featured in early Consumer Reports for the 1995 model year; focus was on emerging compact SUVs.
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