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Mitsubishi Galant 1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1995 Codes Chassis Code: E30, E33, E34, E35, E38, E39 Vin Code: J M B E 3 A 👋 Introduction Market...
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Type: Car
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Sku: 80706
Mitsubishi Galant 1995 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1995
Codes
Chassis Code:
E30, E33, E34, E35, E38, E39
Vin Code:
J M B E 3 A
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, competing with Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus.
Unique Selling Proposition:
The 1995 Galant, especially the VR-4 model, was known for its advanced All-Wheel Drive, four-wheel steering (optional on some trims), and turbocharged performance, positioning it as a sportier alternative.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Mazda MX-6, Ford Probe.
Key Features
Platform:
Mitsubishi's E-platform.
Powertrain Options:
Multiple engine options, including performance-oriented turbocharged variants.
Chassis Technology:
Available AWD and 4WS (four-wheel steering) on higher trims.
📋 Manual Details
Coverage Areas
Trim Levels Covered:
All US, Canadian, and European trim levels (e.g., ES, LS, GS, GTS, VR-4)
Page Count
Estimated Page Count:
~1500-2000 (estimated for a comprehensive factory-level manual)
Manual Type
Manual Type:
Full Service Repair Manual (Factory Level)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, rebuild procedures for all available engine variants (4G63, 6A12, 6A13).
Fuel System:
Fuel injection systems (MPI), fuel pumps, injectors, fuel filters, fuel pressure regulation, evaporative emission control (EVAP).
Ignition System:
Ignition coils, spark plugs, distributor (if applicable), ignition timing, ignition control module.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant types, fan operation, pressure testing.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, oxygen sensors (O2 sensors), emissions control systems.
Transmission Manual:
Manual transmission disassembly, assembly, clutch replacement, synchronizers, gears, bearings, fluid specifications.
Transmission Automatic:
Automatic transmission disassembly, assembly, torque converter, valve body, planetary gear sets, fluid specifications, shift solenoid operation.
Drivetrain AWD:
All-Wheel Drive (AWD) system for VR-4 models: transfer case, viscous coupling, center differential, rear differential, axle shafts, maintenance.
Suspension Front:
MacPherson strut front suspension: control arms, ball joints, tie rods, sway bar, bushings, strut replacement, alignment specifications.
Suspension Rear:
Multi-link rear suspension: trailing arms, control arms, shock absorbers, springs, bushings, alignment specifications.
Steering System:
Power steering system: pump, rack and pinion, hoses, fluid types, steering angle sensor (if applicable).
Brake System:
Front and rear disc brakes, ABS (Anti-lock Braking System) operation and components, brake fluid specifications, bleeding procedures, caliper and rotor replacement.
Electrical System Charging:
Alternator, battery, starter motor, charging system testing and repair.
Electrical System Lighting:
Headlights, taillights, interior lights, fog lights, bulb types, wiring diagrams for lighting circuits.
Electrical System Instruments:
Instrument cluster, gauges (speedometer, tachometer, fuel, temperature), warning lights, diagnostic connectors (OBD-I).
Electrical System ECU:
Engine Control Unit (ECU) diagnostics, sensor inputs (MAP, TPS, ECT, CKP, CMP), actuator outputs, wiring diagrams.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system: A/C compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panels.
Body Interior:
Interior trim removal and installation, seat adjustments, dashboard components, door panels, headliner.
Body Exterior:
Body panel removal and installation (fenders, hood, trunk), door mechanisms, glass replacement, bumper assemblies.
Body Chassis:
Frame construction, rust prevention, underbody coatings, jacking points, towing information.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble codes (DTCs) for OBD-I systems.
Engine Repair:
Engine overhaul, piston and ring replacement, cylinder head removal and installation, valve adjustments, timing belt replacement (critical for 4G63).
Transmission Overhaul:
Complete teardown and rebuilding of both manual and automatic transmissions, including torque converter replacement and clutch pack inspection/replacement.
Brake Service:
Brake pad replacement, rotor resurfacing/replacement, caliper rebuilding, ABS system diagnostics and repair, brake bleeding procedures.
Suspension Replacement:
Replacement of struts, shocks, control arms, ball joints, tie rod ends, bushings, and springs.
Electrical Component Testing:
Testing and replacement of sensors, actuators, relays, fuses, motors, and ECUs using multimeter and oscilloscope procedures.
HVAC Repair:
Diagnosis and repair of A/C system leaks, refrigerant recharging, compressor replacement, blower motor repair, and heater control valve replacement.
Bodywork Repair:
Procedures for removing and installing body panels, door hinges, window regulators, and exterior trim pieces.
Wiring Diagrams:
Detailed wiring schematics for all major electrical systems, including engine control, lighting, power windows, and more.
Torque Specifications:
Comprehensive list of torque specifications for all critical fasteners throughout the vehicle.
Technical Depth
Depth Level:
Factory Level - Covers everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures using OBD-I codes and sensor data analysis.
Rebuild Procedures:
Detailed, step-by-step instructions for complete engine, transmission, and differential rebuilds.
Customization Options:
Information relevant to modifications, particularly for the VR-4 model (e.g., turbocharger systems).
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable if professionally scanned, but depends on the source quality.
Print Quality
Print Quality:
Dependent on original source scan quality. Typically high-resolution for factory manuals.
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L DOHC Turbocharged I4)
Engine Code 2:
6A12 (2.0L SOHC V6)
Engine Code 3:
6A13 (2.5L SOHC V6)
Engine Code 4:
4G63 (2.4L SOHC NA I4) - Less common in North America.
Performance
Horsepower 4G63 Turbo:
218 hp @ 6000 rpm (VR-4)
Torque 4G63 Turbo:
205 lb-ft @ 3000 rpm (VR-4)
Horsepower 6A12 V6:
~160 hp
Horsepower 6A13 V6:
~170-180 hp
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Premium recommended for turbo models)
Compression Ratio 4G63:
8.5:1 (Turbocharged)
Engine Maintenance
Timing Belt Replacement Interval 4G63:
60,000 miles or 5 years (critical to prevent catastrophic engine damage).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (available on most trims)
Optional
Optional Transmission:
4-speed automatic (available on most trims)
Features
AWD Transmission:
5-speed manual AWD (VR-4) with viscous coupling center differential and open rear differential.
FWD Transmission Type:
Front-Wheel Drive (FWD) on most non-VR-4 models.
Fluid Specs
Manual Transmission Fluid Spec:
API GL-4 or GL-5, SAE 75W-90 or 80W-90
Automatic Transmission Fluid Spec:
Dia-Queen ATF SP-II (or equivalent Dexron II/III)
📐 Dimensions
Exterior
Length:
Approx. 179.3 inches (4554 mm)
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 54.9 inches (1395 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight FWD:
Approx. 3100-3300 lbs (1406-1497 kg)
Curb Weight AWD Vr4:
Approx. 3400-3600 lbs (1542-1633 kg)
Gross Vehicle Weight Rating:
Varies by model and trim, typically around 4400-4600 lbs.
Wheels Tires
Standard Tire Size:
Typically 205/60R15 or 215/55R16 (depending on trim)
Wheel Bolt Pattern:
5x114.3 (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Specific NHTSA ratings for 1995 are not readily available in a consolidated format but generally performed average for its class. The structure was designed with crumple zones.
Active Features
ABS:
Standard on VR-4, optional on some other trims. Anti-lock Braking System.
Four Wheel Steering:
Optional on some higher trims, including VR-4. Active Four Wheel Steering (4WS).
Passive Features
Airbags:
Driver's side airbag standard. Passenger airbag optional or standard on higher trims.
Seatbelts:
3-point inertia reel seatbelts with pretensioners (driver and front passenger).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
ABS System:
Anti-lock Braking System provides enhanced braking control during emergency stops.
Four Wheel Steering:
Active Four Wheel Steering (4WS) enhances maneuverability at low speeds and stability at high speeds.
Connectivity
OBD Port:
OBD-I (On-Board Diagnostics, First Generation) diagnostic connector, typically located under the dashboard or in the engine bay. Requires specific Mitsubsihi diagnostic tools or breakout boxes for detailed readings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using quality synthetic or mineral oil).
Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or 12 months.
Fuel Filter Replacement Interval:
Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter Replacement Interval:
Not standard on all trims, if equipped, every 15,000 miles (24,000 km) or 12 months.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 24 months.
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for exact recommendation based on climate).
Engine Oil Capacity 4G63:
Approx. 4.5 quarts (4.3 liters) with filter change.
Engine Oil Capacity V6:
Approx. 5.0-5.3 quarts (4.7-5.0 liters) with filter change.
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
Genuine Mitsubishi Power Steering Fluid or Dexron II/III ATF.
Known Issues
Timing Belt Failure:
Critical failure point on 4G63 engines if not replaced at recommended intervals. Causes severe engine damage (bent valves, piston damage).
Oil Leaks:
Common valve cover gasket and oil pan gasket leaks due to age and material degradation.
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends can lead to clunking noises and poor handling.
Automatic Transmission Issues:
Some models may experience rough shifting or slipping if fluid and filter are not regularly maintained.
A/C System Failures:
Leaks in the A/C system (hoses, seals) are common with age, leading to loss of refrigerant.
Oxygen Sensor Failure:
Can lead to poor fuel economy and increased emissions.
Interior Electronics:
Power window regulators, door lock actuators, and instrument cluster illumination can fail over time.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century, known for engineering innovation and robust vehicles.
Model Evolution
Galant Generations:
The 1995 Galant is part of the 7th generation (1993-1998), which saw a significant styling update and the introduction of the performance-oriented VR-4 AWD model to North America, featuring the iconic 4G63 turbo engine.
Production
Production Location:
Primarily manufactured in Japan (e.g., Mizushima Plant).
Production Years:
7th Generation: 1993-1998 (North American Market focus for 1995 model year).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The 1992-1994 Galant models were well-regarded, and the subsequent 1995 model continued this positive reception, though it didn't repeat '10 Best' status specifically for that year, it was a strong contender.
Vr4 Performance Reputation:
The Galant VR-4 was often praised for its performance capabilities, particularly its AWD system and turbocharged engine, making it a popular choice for enthusiasts and a strong competitor in its class.
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