1995 Yamaha SZR660 Service Repair Workshop Manual

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Type: Motorcycle

Vendor:

Sku: 132227

Tags: 1995 Marine Motorcycle Sterndrive SZR660 Yamaha

Product variants

Description

The 1995 SZR660 is a sport-oriented motorcycle known for its agile handling and single-cylinder performance. This model, derived from robust engineering, offers a lightweight and engaging riding experience, making it suitable for both spirited road riding and everyday commuting. Its design emphasizes a balance of power and maneuverability, characteristic of a commitment to rider-focused motorcycles. This comprehensive Service Repair Workshop Manual provides essential information for the maintenance and repair of your 1995 SZR660. It covers detailed procedures for the engine, transmission, chassis, and electrical systems, including maintenance schedules, troubleshooting guides, and technical specifications. The manual is designed to assist owners and technicians in performing all necessary service operations, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

SZR660

Year:

Codes

Engine Code:

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Owners of the 1995 Yamaha SZR660 performing their own maintenance and repairs

Competitive Analysis

Manual Value:

Provides essential information for cost savings on repairs and maintenance

Key Features

Ease Of Use:

Easy to follow, step-by-step instructions for any skill level

Completeness:

Comprehensive details, technical data, diagrams, parts lists

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance procedures

Secondary Coverage:

Technical specifications, parts diagrams, troubleshooting

Page Count

Estimated Page Count:

N/A (Digital download, content-driven)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, lubrication, cooling, fuel system (carburetor), exhaust

Transmission:

Clutch, gearbox, internal components, adjustments

Chassis:

Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires

Electricals:

Ignition system, lighting, instruments, battery, charging system, wiring diagrams

Procedures Included

Maintenance:

Periodic checks, adjustments, lubrication, fluid changes

Repair:

Component replacement, assembly, disassembly, troubleshooting specific faults

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Technical Depth

Depth:

Comprehensive, suitable for DIY and professional mechanics

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, liquid-cooled, 4-stroke

Displacement:

659 cc

Bore X Stroke:

100.0 mm x 84.0 mm

Compression Ratio:

9.7:1

Performance

Horsepower Estimate:

Approximately 45-50 HP (at crankshaft, dependent on tuning)

Torque Estimate:

Approximately 55-60 Nm (at crankshaft, dependent on tuning)

Fuel System

Fuel Delivery:

Carburetor (likely a single Mikuni VM or similar)

Carburetor Details:

Specific model and jetting details covered in manual

Cooling System

Cooling Method:

Liquid-cooled

Coolant Type:

Ethylene glycol-based coolant (specific mix ratio detailed in manual)

Lubrication

Oil Type:

SAE 10W-40 or SAE 20W-50 motorcycle-specific engine oil (refer to manual for exact recommendation)

Oil Capacity:

Approximately 2.5 - 3.0 liters (with filter change, refer to manual for exact capacity)

Engine Overhaul

Valve Clearance Intake:

Specific clearance values covered in manual

Valve Clearance Exhaust:

Specific clearance values covered in manual

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Optional

Optional Transmission:

Features

Clutch Type:

Wet multi-plate clutch

Transmission Oil:

Refer to manual for specific gear oil type and capacity

📐 Dimensions

Exterior

Overall Length:

N/A (Specific dimensions covered in manual if provided)

Overall Width:

N/A (Specific dimensions covered in manual if provided)

Overall Height:

N/A (Specific dimensions covered in manual if provided)

Weights

Dry Weight:

Approximately 178 kg (Dry)

Wet Weight:

Approximately 190 kg (Wet, estimated)

🛡️ Safety Features

Ratings

Safety Standards:

N/A (Motorcycle safety standards vary by region and era)

Active Features

Braking System Front:

Disc brake (likely dual discs for the SZR660, single caliper per disc or dual caliper)

Braking System Rear:

Disc brake

Suspension Front:

Telescopic fork (likely adjustable damping)

Suspension Rear:

Monoshock swingarm (likely adjustable preload/rebound)

Passive Features

Lighting:

Halogen headlight, LED/incandescent taillight and indicators

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge (if applicable), warning lights

Driver Assistance

Not typically equipped on this model

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual (typically 3,000-5,000 km or 6 months, whichever comes first)

Spark Plug Replacement:

Refer to manual (typically 10,000-15,000 km)

Air Filter Cleaning/Replacement:

Refer to manual (frequently checked, cleaned or replaced based on riding conditions)

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation)

Coolant Type:

Ethylene glycol-based coolant, 50/50 mix with distilled water (refer to manual)

Known Issues

Carburetor Tuning:

Can be sensitive to altitude, temperature, and age; requires precise tuning. Manual provides detailed jetting and adjustment procedures.

Electrical Connections:

Corrosion or loose connections in wiring harnesses, especially with age, can cause intermittent issues. Manual provides wiring diagrams.

Suspension Seals:

Fork seals and rear shock seals can degrade over time, leading to leaks. Manual covers seal replacement procedures.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Yamaha Motor Corporation is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Known for innovation and performance.

Model Evolution

Szr Series Context:

The SZR660 was a sport-oriented motorcycle, often featuring a single-cylinder engine derived from Yamaha's off-road or dual-sport lineage, adapted for road use.

Szr660 Era:

Introduced in the mid-1990s, this model targeted riders looking for a lightweight, agile, single-cylinder sportbike alternative.

Production

Production Years:

Mid-1990s (specific start and end years for SZR660 model may vary by region, but 1995 is a key year).

Manufacturing Location:

Japan (likely, typical for Yamaha models of this era)

🏆 Awards & Recognition

Recognitions

Model Awards:

N/A (Specific awards for the SZR660 are not widely documented; focus is on performance and handling for its class).