Segment:
Full-size Pickup Truck
Target Audience:
DIY mechanics, professional automotive technicians, fleet managers, Dodge Ram owners seeking in-depth knowledge.
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (introduced later), Nissan Titan (introduced later).
Vehicle Strengths:
Robust construction, powerful engine options, towing and hauling capabilities, distinctive styling for the era.
Manual Value Proposition:
Provides essential, manufacturer-level technical information for accurate maintenance, troubleshooting, and repair, saving time and money.
Covered Years:
1996, 1997
Covered Models:
All Dodge Ram Truck models (e.g., 1500, 2500, 3500)
Covered Trims:
All trim levels
Estimated Pages:
Varies by specific manual edition, typically 1000+ pages for comprehensive workshop manuals.
Type:
Workshop Repair Service Manual
Searchable Text:
Yes (typically, depends on scan quality)
Quality:
High-resolution scans ensuring clarity of text and diagrams.
Binding:
N/A (Digital PDF format)
Paper:
N/A (Digital PDF format)
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems, engine management (ECU/PCM).
Transmission Systems:
Manual transmission, automatic transmission (e.g., 46RE, 47RE), clutch system, transfer case (4WD models).
Drivetrain Systems:
Front axle, rear axle, driveshafts, CV joints, differentials.
Suspension Systems:
Front suspension (e.g., independent front suspension with torsion bars on some models, solid front axle on others), rear suspension (leaf springs), steering linkage, steering gear, power steering.
Braking Systems:
Front disc brakes, rear drum or disc brakes, parking brake, ABS (Anti-lock Braking System).
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body control modules, power distribution, wiring diagrams.
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, and repair.
Body Systems:
Body panels, doors, windows, seats, interior trim, exterior trim, bumpers, tailgate/tailgate assist.
Maintenance Procedures:
Scheduled maintenance checks, oil changes, filter replacements, fluid level checks and top-offs, tire rotation, spark plug replacement, brake pad inspection.
Troubleshooting Procedures:
Diagnostic procedures for various symptoms, fault code interpretation (OBD-I/OBD-II depending on specific engine/year), component testing.
Repair Procedures:
Detailed step-by-step repair instructions for all major systems, including engine teardown and reassembly, transmission overhaul, suspension component replacement, brake caliper rebuild.
Component Removal Installation:
Procedures for removing and installing major components like alternators, starters, water pumps, radiators, AC compressors, fuel pumps.
Torque Specifications:
Essential torque values for critical fasteners and components across all systems.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle circuits.
Depth:
Comprehensive Workshop Manual: Covers everything from routine maintenance and diagnostics to complete engine and transmission overhauls, electrical system troubleshooting, and bodywork repairs.
Diagnostic Capabilities:
Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and component testing procedures.
Special Tools:
Identifies and describes specific tools required for certain repair procedures.
Engine Options 1996 1997:
5.2L (318 cu in) Magnum V8, 5.9L (360 cu in) Magnum V8, 8.0L (488 cu in) Magnum V10, 5.9L (359 cu in) Cummins Turbo Diesel (in 2500/3500 models).
Horsepower 5 2L:
Approx. 220-230 hp
Torque 5 2L:
Approx. 295-300 lb-ft
Horsepower 5 9L V8:
Approx. 230-245 hp
Torque 5 9L V8:
Approx. 325-330 lb-ft
Horsepower 8 0L V10:
Approx. 300 hp
Torque 8 0L V10:
Approx. 450 lb-ft
Horsepower 5 9L Cummins:
Approx. 180-215 hp (depending on year/version)
Torque 5 9L Cummins:
Approx. 420-460 lb-ft (depending on year/version)
Fuel Delivery Gasoline:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type Gasoline:
Unleaded gasoline (Octane rating as per vehicle specification)
Fuel Delivery Diesel:
Inline Injection Pump (VE or VP series Bosch rotary)
Fuel Type Diesel:
Diesel Fuel
Wheelbase Options:
Various wheelbases depending on cab configuration (e.g., Regular Cab, Club Cab) and bed length (e.g., 6.5 ft, 8 ft).
Overall Length Approx:
Varies significantly with configuration, e.g., ~230 inches to ~260 inches.
Width Excluding Mirrors Approx:
Approx. 79.1 inches
Height Approx:
Approx. 74.8 - 77.6 inches (varies with configuration)
Bed Lengths:
6.5 ft (78.7 inches), 8 ft (95.7 inches)
Gvwr Range:
Ranges from 6,000 lbs to 10,000+ lbs depending on chassis and configuration.
Curb Weight Approx:
Varies significantly, typically 4,500 lbs to 6,500+ lbs.
Service Intervals Gasoline Engines
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics).
Spark Plug Replacement Interval:
Around 30,000 - 100,000 miles, depending on spark plug type (conventional, platinum, iridium) specified for the engine.
Service Intervals Diesel Engines
Oil Change Interval Cummins:
Typically every 5,000-10,000 miles or 6-12 months, using appropriate diesel engine oil.
Engine Oil Spec Gasoline:
SAE 5W-30 or 10W-30 (check specific engine requirements and ambient temperature recommendations in the manual).
Engine Oil Spec Diesel:
API CG-4 or CH-4 rated 15W-40 diesel engine oil is commonly recommended for the Cummins.
Coolant Spec:
Ethylene glycol based antifreeze/coolant, typically a green or gold type depending on formulation (e.g., Mopar OAT or HOAT).
Transmission Fluid Automatic:
ATF+3 or ATF+4 (Mopar specifications), or equivalent. Consult manual for exact type and capacity.
Transmission Fluid Manual:
Manual transmission fluid (e.g., GL-3 or GL-4 rated gear oil for NV4500, specific type for others). Consult manual.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Common Issues Gasoline:
Intake manifold gasket leaks, EGR valve issues, distributor/ignition coil failures, fuel pump issues, piston slap (especially in higher mileage 5.2L).
Common Issues Cummins:
Lift pump failures, injector pump issues (VE/VP), potential for crankshaft thrust bearing wear (later models, but good to be aware), transmission issues (especially older NV4500 5th gear nut).
Common Issues General:
Leaf spring sag, ball joint wear, steering linkage wear, rust (especially in northern climates), AC system performance issues, window regulator failures.
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks dating back to the early 20th century.
Second Gen Launch:
The second generation Ram Truck (BR/BE platform) was introduced for the 1994 model year, marking a significant redesign with its aggressive, forward-thrusting grille and bold styling.
Key Updates 1996 1997:
Minor updates and refinements were made during these years, including potential feature packaging changes and minor interior/exterior trim adjustments. Introduction of the V10 engine and improved diesel engines were key developments in this generation.
Manufacturing Plants:
Primarily St. Louis Assembly Plant (Missouri, USA) and Warren Truck Assembly Plant (Michigan, USA) during this era.