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BMW R1100 RT 1996-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100 RT Model Variant: RT (Touring) Production Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: R259 👋 Introduction Market Position...
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Type: Motorcycle
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Sku: 459616
BMW R1100 RT 1996-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100 RT
Model Variant:
RT (Touring)
Production Years Covered:
1996, 1997, 1998, 1999, 2000, 2001
Codes
Chassis Code:
R259
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, discerning owners prioritizing comfort and performance.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Kawasaki Concours, Yamaha FJR1300 (later models).
Key Features
Unique Selling Points:
BMW's renowned engineering, boxer engine character, Telelever/Paralever suspension, integrated ABS, extensive touring amenities.
Manual Value Proposition
Benefit For Owner:
Empowers owners to perform routine maintenance, understand complex systems, and undertake repairs confidently, saving on dealership costs.
Benefit For Technician:
Provides accurate procedures, specifications, and diagnostic insights essential for efficient and correct servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures
Maintenance Coverage:
Scheduled maintenance, routine checks, fluid changes
Repair Coverage:
Detailed step-by-step repair instructions for all major components
Page Count
Estimated Page Count:
Approx. 600-800 pages (typical for comprehensive manuals of this era)
Manual Type
Type:
Service Repair Manual
Purpose:
To guide technicians and owners through maintenance, diagnosis, and repair
Language
Language:
English
Format
Format:
Digital (likely PDF)
Searchability:
Likely text-searchable if a high-quality digital scan
📖 Manual Coverage
Systems Covered
Engine:
Full coverage of the Boxer engine, including top-end, bottom-end, cooling, and lubrication systems.
Fuel System:
Fuel injection system (Motronic), fuel pump, injectors, fuel lines, evaporative emissions control.
Ignition System:
Ignition coils, spark plugs, sensors, electronic control unit (ECU) diagnostics.
Transmission:
Gearbox (5-speed), clutch operation, final drive, drive shaft maintenance.
Brakes:
Integral ABS II braking system, hydraulic lines, calipers, master cylinders, rotor specifications.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instrumentation.
Suspension:
Front Telelever suspension, rear Paralever suspension, shock absorbers, fork seals.
Bodywork:
Fairing components, seat removal, luggage systems, body panel adjustments.
Steering:
Handlebar, steering head bearings, steering mechanism.
Exhaust System:
Exhaust headers, catalytic converter, muffler, lambda sensors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, brake fluid flush.
Troubleshooting:
Diagnostic charts and common problem identification for various systems.
Engine Overhaul:
Piston, cylinder, valve train, crankshaft, camshaft removal and installation procedures.
Transmission Rebuild:
Gear selection mechanisms, internal gearbox components, final drive overhaul.
Electrical Diagnostics:
Component testing, sensor signal analysis, wiring harness repair.
ABS System Service:
Bleeding procedures, hydraulic unit inspection, sensor calibration (where applicable).
Suspension Adjustment:
Fork oil changes, rear shock adjustments, spring pre-load settings.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to full workshop-level repairs.
Diagnostic Tools:
References to specialized diagnostic tools or procedures if applicable.
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearances:
Valve clearances, bearing clearances, and other critical assembly measurements.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Quality:
Assumed high-quality scan with clear text and images.
Features:
Likely includes bookmarks for navigation and potentially interactive elements if well-produced.
Print Quality
Quality:
N/A (Digital Format)
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Air/Oil-cooled, four-stroke, flat twin (boxer) engine
Displacement:
1085 cc (1085 cm³)
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.0:1
Valve Actuation:
2 valves per cylinder, pushrod actuated OHV
Cooling System:
Air-cooled cylinders, oil-cooled cylinder heads
Performance
Horsepower:
80 hp (59 kW) @ 6750 rpm
Torque:
98 Nm (72 lb-ft) @ 5250 rpm
Fuel System
Induction:
Bosch Motronic MA 2.4 fuel injection
Fuel Type:
Unleaded gasoline, 91-98 RON (95-98 Octane)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
Oil Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (as per original manual recommendations)
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US qt) with filter change
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive with Paralever single-sided swingarm
Features
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 3.47, 2nd: 2.54, 3rd: 1.87, 4th: 1.46, 5th: 1.22)
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 API GL-5
Fluid Capacities
Gearbox Oil Capacity:
Approx. 1.2 Liters (1.3 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 930 mm (36.6 in) over handlebars
Height:
Approx. 1430 mm (56.3 in) to top of windscreen
Weights
Dry Weight:
Approx. 260 kg (573 lbs)
Wet Weight:
Approx. 275 kg (606 lbs) (with fluids)
Gross Vehicle Weight Rating Gvwr:
Refer to manual (typically around 500 kg)
Payload Capacity:
Refer to manual (typically around 225 kg)
Wheelbase
Wheelbase:
Approx. 1487 mm (58.5 in)
Wheel And Tire Specifications
Front Tire Size:
110/80 ZR 18
Rear Tire Size:
140/80 R17
Front Wheel Type:
Cast aluminum alloy
Rear Wheel Type:
Cast aluminum alloy
Wheel Bolt Pattern:
N/A (Hub mounted)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles typically not subjected to standardized automotive crash tests)
Active Features
Braking System:
BMW Integral ABS II (Anti-lock Braking System)
Lighting:
Halogen headlamp, LED taillight, turn signals
Handling:
Telelever front suspension for improved stability and braking characteristics.
Passive Features
Body Protection:
Full fairing providing wind and weather protection.
Engine Guard:
Optional engine crash bars available.
Recall Information
Recalls:
Refer to official BMW archives or NHTSA for any specific recalls.
💡 Technology Features
Infotainment
Audio System:
Optional factory-fitted radio/cassette player or CD player available on some models.
Navigation:
Provision for aftermarket GPS systems or earlier BMW Navigator units.
Driver Assistance
ABS:
BMW Integral ABS II, a sophisticated system for its time, integrating braking functions.
Cruise Control:
Optional cruise control system available on many models.
Connectivity
Bluetooth:
Not standard; aftermarket solutions for communication systems.
Instrumentation
Dashboard:
Analog tachometer, speedometer, fuel gauge, engine temperature gauge, clock, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Interval:
Check every 10,000 km (6,000 miles), replace as needed. Replace every 20,000 km (12,000 miles) or if dirty.
Spark Plug Interval:
Replace every 20,000 km (12,000 miles).
Valve Adjustment Interval:
Every 20,000 km (12,000 miles).
Brake Fluid Flush Interval:
Every 2 years.
Transmission Oil Change Interval:
Every 20,000 km (12,000 miles) or every 2 years.
Fluid Specifications
Coolant Type:
Not applicable (Air/Oil cooled)
Clutch Fluid Type:
DOT 4 brake fluid
Fork Oil Type:
Refer to manual, typically a specific weight like SAE 7.5W or 10W
Known Issues
Common Complaints:
Fuel pump failures, ABS system sensor issues, occasional clutch slave cylinder leaks, oil leaks from seals (e.g., output shaft seal).
Preventative Measures
Recommendations:
Regular inspection of fuel lines, electrical connections, and seals. Maintain clean air intake and proper valve clearances.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Heritage Focus:
Long history of producing innovative motorcycles, particularly known for boxer engines and touring capabilities.
Model Evolution
Lineage:
Part of the R-series boxer motorcycle family, evolving from earlier K-series and Airhead models.
Predecessors:
R100 RT, K100 RT
Successors:
R1150 RT, R1200 RT
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
Introduction Year:
1996
Discontinuation Year:
2001
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for this model year are not readily documented, the R1100 RT series was highly regarded for its touring capabilities and reliability in its era, earning consistent praise from motorcycle publications.
Ratings
Review Scores:
Consistently rated highly by contemporary motorcycle reviews for comfort, performance, and technology.
Certifications
Manufacturing Standards:
Manufactured to stringent BMW quality and safety standards.
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