Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly procedures for all engines including EJ22, EJ25 SOHC, and EJ25 DOHC variants (non-turbo and turbo). Includes timing belt replacement, valve adjustments, piston ring installation, cylinder head resurfacing, and more.
Engine Performance:
Fuel injection system diagnostics and repair, ignition system testing, emissions control systems (catalytic converter, EGR, PCV), turbocharger system (if applicable), engine control module (ECM) troubleshooting, idle control.
Transmission Manual:
Service and repair of 5-speed manual transmissions (e.g., part numbers like TZ1A2ZZA for AWD). Includes clutch inspection and replacement, gear synchronization, shift linkage adjustment, bearing replacement.
Transmission Automatic:
Service and repair of 4-speed automatic transmissions (e.g., part numbers like TZ1A2ZYDA for AWD). Includes fluid changes, torque converter inspection, valve body diagnostics, solenoid testing, transmission control module (TCM) troubleshooting.
Drivetrain:
All-Wheel Drive (AWD) system service, center differential repair, front and rear differential service, driveshaft maintenance, CV axle inspection and replacement, wheel bearing replacement.
Suspension:
Front and rear suspension component inspection, replacement, and alignment specifications. Includes struts, shock absorbers, control arms, bushings, ball joints, tie rod ends, sway bars, and subframe service.
Brakes:
Hydraulic brake system diagnostics and repair, including master cylinder, brake lines, calipers, wheel cylinders, brake pads, and rotors. ABS system diagnostics and component testing. Parking brake adjustment and repair.
Steering:
Power steering system service, including pump, reservoir, lines, and rack and pinion assembly. Steering column components and alignment.
Body:
Body panel removal and installation, door mechanisms, window regulators, sunroof service, interior trim removal, bumper repair, and chassis component service.
Electrical System:
Complete wiring diagrams for all models and trim levels. Troubleshooting guides for starting and charging systems, lighting, instrument cluster, power windows, mirrors, remote keyless entry, and HVAC controls.
HVAC:
Air conditioning system service, refrigerant charging, compressor testing, blower motor, evaporator, condenser, heater core, and temperature control system diagnostics.
Safety Systems:
Airbag system diagnostics and service (SRS). Seat belt mechanisms and pretensioners.
Preventative Maintenance:
Detailed service schedules, oil change procedures, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, transmission fluid changes, differential fluid changes, and brake fluid flushes.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues across all vehicle systems.
Engine Repair:
Engine overhaul procedures, cylinder head removal/installation, piston and connecting rod installation, crankshaft installation, oil pump service, and timing component replacement.
Transmission Repair:
Manual and automatic transmission disassembly, component replacement, and reassembly. Clutch assembly replacement, flywheel resurfacing/replacement, and torque converter installation.
Brake Repair:
Brake caliper rebuilding, master cylinder replacement, brake line fabrication and installation, ABS sensor replacement, and brake bleeding procedures.
Electrical Diagnostics:
Wiring diagram interpretation, continuity testing, voltage drop testing, sensor testing, actuator testing, and ECM/PCM troubleshooting.
Body And Trim:
Door panel removal, seat removal, dashboard disassembly, bumper cover removal and installation, and weatherstripping replacement.
Wheel Alignment:
Complete wheel alignment specifications for camber, caster, toe, and thrust angle, along with adjustment procedures.
Depth:
Comprehensive, from basic maintenance and fluid checks to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
Diagnostic Codes:
Includes On-Board Diagnostics (OBD-II) trouble codes (DTCs) and diagnostic strategies for early Impreza models.
Special Tools:
Identifies and describes the use of specific Subaru special tools required for various repair procedures.
Oil Change Interval:
Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to the manual for precise intervals.
Timing Belt Replacement:
Crucial maintenance item. Typically recommended every 60,000 to 105,000 miles (96,000 to 168,000 km) or 5-7 years for EJ25 engines. EJ22 may use a timing chain or belt, check specific model. Refer to manual for exact interval and part numbers (e.g., timing belt kit often includes tensioner and idler pulleys).
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles (48,000 to 96,000 km) depending on plug type (copper, platinum, iridium). Refer to manual for correct type and gap.
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter for 2.2L and 2.5L naturally aspirated. Turbo models may vary. Check manual for specific engine. Recommended oil: 5W-30 or 10W-30 synthetic blend or full synthetic.
Coolant Capacity:
Approx. 6.3 US quarts (6.0 liters) for models with automatic transmission, approx. 5.8 US quarts (5.5 liters) for manual. Check manual for specific capacity.
Brake Fluid Type:
DOT 3 or DOT 4 synthetic brake fluid.
Head Gaskets:
The EJ25 DOHC naturally aspirated engine (particularly early versions) is known for potential head gasket failures. Proper torque procedures and gasket types are critical during replacement. The manual provides torque specifications and service procedures.
O2 Sensors:
Oxygen sensor failure can lead to rough idling, poor fuel economy, and check engine lights. The manual details testing and replacement.
Cv Axles:
Front CV axle boots can tear, leading to premature wear of the CV joints. Inspection and replacement are covered.
Radiator:
Plastic end tanks on the radiator can become brittle and crack over time, leading to coolant leaks.