Best Mitsubishi Carisma Service Repair Manual 1996-2003

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Internal Project Code: DA1A/DA2A/DA3A 👋 Introduction Market Position Segment: Compact Family...

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Type: Car

Vendor:

Sku: 585949

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 Car Carisma Cars Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

Codes

Internal Project Code:

DA1A/DA2A/DA3A

👋 Introduction

Market Position

Segment:

Compact Family Car, Competed in the C-segment

Competitive Analysis

Competitors:

Ford Focus, Volkswagen Golf, Opel Astra, Toyota Corolla, Nissan Almera

Key Features

Design Philosophy:

Practical, comfortable, and reliable family hatchback and saloon. Shared platform with Mitsubishi Space Star (later generations) and Colt.

Platform:

Shared development with Volvo (S40/V40), hence some shared components and design cues.

📋 Manual Details

Coverage Areas

Markets Covered:

Europe, Asia

Page Count

Estimated Pages:

Over 2500

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

All engine variants including 1.6L (4G92), 1.8L (4G93 SOHC/DOHC), 1.9L TD (F8QT/F9Q)

Transmission:

Manual and Automatic Transmissions

Suspension:

Front MacPherson struts, Rear Multi-link beam axle

Brakes:

Front Ventilated Discs, Rear Discs/Drums, ABS system

Steering:

Power assisted rack and pinion

Electrical:

Full Electrical Schematics, Lighting, Ignition, Starting, Charging, Accessories, ECU diagnostics

Bodywork:

Body Panel Replacement, Interior Trim, HVAC, Body Repair

Procedures Included

Maintenance:

Routine checks, Oil changes, Filter replacements, Spark plug replacement, Belt inspection/replacement

Repair:

Engine overhaul, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical component diagnosis and replacement

Diagnostics:

Troubleshooting guides, Fault code interpretation, Component testing procedures

Technical Specifications:

Torque specifications, Clearances, Fluid capacities, Wiring diagrams

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical system troubleshooting.

📊 Manual Specifications

File Format

Format:

High-resolution PDF, Searchable text, Bookmarked chapters

Print Quality

Quality:

Printable at home or professional print shop. High clarity diagrams and text.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1.6L:

Displacement 1.6L:

1597 cc

Cylinders 1.6L:

Valves 1.6L:

16 (DOHC)

Horsepower 1.6L:

103 PS (102 hp; 76 kW)

Torque 1.6L:

137 Nm (101 lb-ft)

Engine Code 1.8L:

Displacement 1.8L:

1830 cc

Horsepower 1.8L Sohc:

115 PS (113 hp; 85 kW)

Horsepower 1.8L DOHc Gdi:

126 PS (124 hp; 93 kW)

Torque 1.8L:

164 Nm (121 lb-ft) (SOHC)

Engine Code 1.9L Td:

F8QT (Renault/Nissan F9Q variant)

Displacement 1.9L Td:

1870 cc

Horsepower 1.9L Td:

90 PS (89 hp; 66 kW)

Torque 1.9L Td:

178 Nm (131 lb-ft)

Fuel System

Fuel Injection:

Electronic Multi-Point Fuel Injection (MPI), Gasoline Direct Injection (GDI) for some 1.8L models

Fuel Type:

Unleaded Petrol (RON 95 recommended), Diesel for TD models

🔧 Transmission

Standard

Standard Transmission Petrol:

5-speed Manual

Standard Transmission Diesel:

5-speed Manual

Optional

Optional Transmission Petrol:

4-speed INVECS-II Automatic

Features

Clutch:

Hydraulic Actuation

📐 Dimensions

Exterior

Length:

Approx. 4470 mm (176.0 in) (Saloon), 4410 mm (173.6 in) (Hatchback)

Width:

Approx. 1740 mm (68.5 in)

Height:

Approx. 1415 mm (55.7 in) (Saloon), 1410 mm (55.5 in) (Hatchback)

Wheelbase:

Approx. 2630 mm (103.5 in)

Weights

Curb Weight:

Approx. 1200-1350 kg (2646-2976 lb) depending on engine and specification

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3 stars (Early models, revised later)

Active Features

Available on higher trims and optional

Traction Control:

Limited availability on specific models

Passive Features

Airbags:

Driver and passenger airbags standard on most models post-facelift; side airbags optional

Seatbelts:

Pre-tensioner front seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD players. Limited digital integration.

Driver Assistance

Cruise Control:

Optional on higher trim levels

Connectivity

Connectivity Options:

Basic connectivity, often limited to aftermarket Bluetooth adapters for audio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km or 12 months, whichever comes first (check owner's manual for specific engine)

Timing Belt Replacement:

Every 90,000 km or 6 years (for 4G9x engines, check manual for specific interval)

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-40 or 5W-30 recommended (check manual)

Coolant Type:

Ethylene glycol-based antifreeze (Mitsubishi DiaQueen Super Long Life Coolant or equivalent), 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 75W-85

Transmission Fluid Automatic:

DIA QUEEN ATF-SP III (or equivalent)

Known Issues

Common Faults:

Corrosion on wheel arches and sills, potential for gearbox synchro wear on manual transmissions, radiator leaks, power steering pump issues, ignition coil failure, diesel engine (F8QT) glow plug issues.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of innovation.

Model Evolution

Generation 1:

First generation (1995-2003). Introduced as a significant European market-focused model. Shared platform with Volvo S40/V40. Facelifted in 1999.

Production

Manufacturing Locations:

NedCar plant in Born, Netherlands (primary production for European market)

Production Period:

1995 – 2003

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Generally considered a practical and well-built European car, though not typically awarded major accolades compared to more established competitors.