Vehicle Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Regions Covered:
Global (primarily Europe, Asia)
Estimated Page Count:
Varies by specific edition, but typically 1000+ pages for comprehensive service manuals.
Type:
Workshop Service Repair Manual (WSRM)
Format:
Digital (likely PDF)
File Format Quality:
High-resolution digital scans, typically searchable PDF with clear imagery and text.
Printability:
Printable pages for on-the-go use in a workshop environment.
Completeness Level:
Full workshop manual, intended for dealership technicians and experienced DIY mechanics.
Engine Mechanical:
Complete engine overhauls, component identification, timing belt/chain, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, evaporative emission control (EVAP).
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing, ECU control.
Emission Control:
Catalytic converter, oxygen sensors, EGR system, PCV system, diagnostic trouble codes (DTCs) related to emissions.
Transmission Manual:
Clutch system, gearbox overhaul, gear selection mechanism, linkages, internal components, lubrication.
Transmission Automatic:
Automatic transmission overhaul, hydraulic control system, torque converter, solenoids, gear shifting, fluid and filter replacement, diagnostic procedures.
Drivetrain Axles:
Front and rear drive shafts, CV joints, differential, wheel bearings, hub assemblies.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, sway bar, steering knuckle, alignment specifications.
Suspension Rear:
Multi-link, torsion beam, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, column lock, alignment.
Brake System:
Front and rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, parking brake, ABS system diagnostics.
Electrical System:
Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn, power windows, power mirrors, central locking.
Body Exterior:
Body panel removal and installation (hood, doors, fenders, bumpers), glass replacement, door hardware, hinges, locks, exterior trim.
Body Interior:
Dashboard removal and installation, seats, trim panels, carpeting, headliner, airbags (handling and safety precautions).
HVAC System:
Air conditioning system, heater core, blower motor, refrigerant handling, diagnostic and repair procedures.
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, inspections, and component replacements (e.g., timing belt).
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all vehicle systems, including symptom-based troubleshooting guides.
Repair Procedures:
Comprehensive instructions for disassembly, repair, and reassembly of all major and minor components, including torque specifications and critical clearances.
Wiring Diagrams:
Complete and detailed electrical system wiring diagrams for all circuits, allowing for precise diagnosis and repair of electrical faults.
Diagnostic Procedures:
On-board diagnostics (OBD-I/OBD-II) information, diagnostic trouble code (DTC) lookup and interpretation, scan tool usage recommendations.
Specifications Data:
All critical technical specifications, including torque values, clearances, fluid capacities, pressures, electrical resistances, and performance data.
Depth Level:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs.
Diagnostic Capability:
Advanced diagnostic procedures for engine management, ABS, airbags, and transmission control modules.
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (check manual for exact interval and oil type).
Timing Belt Replacement:
Crucial maintenance item. Typically recommended every 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-7 years for most engine variants. Failure can cause catastrophic engine damage.
Engine Oil:
API SG/SH/SJ or ACEA A2/A3; viscosity typically 5W-30, 10W-40, or 15W-40 depending on climate. Refer to manual for exact specification.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (SLLC) is often recommended.
Brake Fluid:
DOT 3 or DOT 4. Must be replaced periodically (e.g., every 2 years).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Automatic:
Mitsubishi ATF SP-II, SP-III or equivalent. Capacity approx. 4.5-5.5 liters for torque converter drain and fill.
Engine Mounts:
Can wear out, leading to excessive vibration.
Suspension Bushings:
Wear and tear on control arm bushings and other suspension components is common, leading to knocking noises and poor handling.
Window Regulators:
Electric window mechanisms can be prone to failure.
Rust Corrosion:
Common on wheel arches, sills, and subframes, especially in areas with road salt.
Ignition Coil Packs:
Can fail, leading to misfires and rough running, particularly on the GDI variants if equipped.
Door Lock Actuators:
Can fail, causing issues with central locking.