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Mercedes R170 1996-2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Internal Chassis Code: R170 Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 👋 Introduction Market Position Vehicle Segment:...
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Sku: 420319
Mercedes R170 1996-2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Internal Chassis Code:
R170
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
👋 Introduction
Market Position
Vehicle Segment:
Compact luxury roadster/sports car
Target Audience:
Enthusiasts seeking performance, luxury, and innovative design in a two-seater convertible
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster, Audi TT Roadster, Jaguar XK8 Convertible
Unique Selling Proposition:
Variable compression ratio (optional on some models), retractable hardtop (Vario-roof), Mercedes-Benz engineering and build quality.
Key Features
Body Style:
Two-door convertible with retractable hardtop (Vario-roof system)
Powertrain Options:
Inline-4 and V6 engines, RWD
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, but not explicitly stated in product info)
Completeness:
Comprehensive, covering full service and repair instructions
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, repair for various R170 engine variants (e.g., M111, M112, M113)
Engine Management:
Fuel system, ignition system, emissions control, ECU diagnostics, sensor testing, fuel injection
Transmission Manual:
Manual transmission servicing, repair, clutch replacement, gear selection mechanisms
Transmission Automatic:
Automatic transmission servicing, repair, torque converter, valve body, electronic controls
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, steering column, tie rods, hydraulic system
Brakes:
Brake system diagnostics, component replacement (pads, rotors, calipers), hydraulic system, ABS, ESP components
Electrical System:
Battery, charging system, starter, lighting system, wiring diagrams, fuses, relays
Body And Chassis:
Body panel repair, chassis lubrication, door mechanisms, convertible top operation and repair
HVAC:
Heating, ventilation, and air conditioning system servicing, refrigerant handling, component repair
Infotainment And Comfort:
Radio, navigation, climate control panel, power windows, mirrors, seats
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for all covered model years
Diagnostic Procedures:
Troubleshooting guides and diagnostic steps for common and uncommon issues
Repair Procedures:
Step-by-step repair instructions for virtually all components and systems
Overhaul Procedures:
Engine and transmission overhaul procedures
Component Replacement:
Instructions for replacing individual parts such as sensors, actuators, filters, etc.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all major systems
Technical Depth
Depth Level:
Expert-level; suitable for professional technicians and experienced DIY enthusiasts
Diagnostics Support:
Detailed diagnostic trouble codes (DTCs), symptom analysis, and repair strategies
Torque Specifications:
Precise torque values for critical fasteners across all systems
Clearances And Tolerances:
Specifications for critical component clearances and manufacturing tolerances
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text and high-resolution images expected
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Diagram Clarity:
Detailed and easy-to-understand mechanical and electrical diagrams
Binding Type
Digital Access:
Downloadable file for offline use
Paper Type
Digital Format Features:
Hyperlinked table of contents, bookmarking capabilities
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
M111 (2.0L, 2.3L Supercharged), M112 (3.2L V6), M113 (4.3L V8 - AMG SLK32)
Displacement Variations:
2.0L, 2.3L, 3.2L, 3.2L Supercharged (AMG)
Performance
Horsepower Range:
134 hp (SLK 200) to 354 hp (SLK 32 AMG)
Torque Range:
140 lb-ft (SLK 200) to 332 lb-ft (SLK 32 AMG)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 5-speed automatic (722.6 'NAG')
Optional
Transmission Options:
AMG SpeedShift 5-speed automatic (SLK 32 AMG)
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 157.3 inches (4000 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 50.1 inches (1275 mm)
Wheelbase:
Approx. 81.5 inches (2070 mm)
Weights
Curb Weight Range:
Approx. 2900 - 3200 lbs (1315 - 1450 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (vehicle predates comprehensive current NHTSA ratings)
IIHS Side Impact:
Not rated (vehicle predates comprehensive current IIHS ratings)
Active Features
Stability Control:
Standard Electronic Stability Program (ESP) on most models
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags
Rollover Protection:
Pop-up roll bars integrated behind headrests
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with optional Bose sound system.
Navigation:
Optional factory navigation system, typically using CD-ROMs for maps.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional parking sensors (Parktronic).
Connectivity
Phone Integration:
Optional integrated hands-free phone system (requires compatible cellular technology).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months (refer to specific model year and service type for exact intervals)
Major Service A B:
Based on Flexible Service System (FSS), indicated by the instrument cluster; commonly involves inspection and replacement of filters, spark plugs, etc. every 30,000-60,000 miles.
Fluid Specifications
Engine Oil Type:
MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40 or 0W-40 - check manual for specific viscosity and spec for engine)
Transmission Fluid Automatic:
MB 236.10 or MB 236.14 (e.g., Pentosin ATF 1 or equivalent)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., ZEREX G-48 or equivalent)
Brake Fluid Type:
DOT 4 (MB Spec 331.0)
Known Issues
Mass Air Flow Sensor:
Can become dirty or fail, leading to poor engine performance and CEL.
V Rocco Sensor Issues:
Crankshaft position sensor (CPS) and camshaft position sensors can fail, causing starting problems or stalling.
Evap Purge Valve:
Can fail, causing rough idle or EVAP system codes.
Vario Roof System:
Hydraulic leaks, pump failures, sensor issues, or binding mechanisms are common issues requiring specialized diagnosis.
Window Regulators:
Can fail, causing windows to drop or not operate.
Subframe Mounts:
Can wear out, leading to clunking noises and poor handling.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety, established over a century of automotive innovation.
Model Evolution
R170 Introduction:
Introduced in 1996 as a direct competitor to the BMW Z3, the R170 was Mercedes-Benz's entry into the compact roadster segment.
Facelift Minor Updates:
Facelifted in 2000 with revised styling, improved interior, and updated engine options (including the V6).
Amg Variant:
The AMG SLK32 was introduced in 2001, featuring a supercharged 3.2L V6 engine.
Production
Production Period:
1996-2004
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
SAE Automotive Engineer Of The-Year:
Not applicable (no specific awards listed for this vehicle model in this category).
Ratings
Consumer Reports Reliability:
Varied reliability ratings over its lifespan; later models generally more reliable. The manual helps address common issues.
Certifications
Euro Ncap Safety:
Not rated directly by Euro NCAP in its earliest configurations, but subsequent Mercedes models demonstrate strong safety performance.
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