Mitsubishi Carisma 1996-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Body Style: Compact Sedan / Hatchback Codes Platform Code: DA1A (Sedan) / DA2A (Hatchback) 👋 Introduction Market Position Vehicle Segment: Compact/Family Car...

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Type: Car

Vendor:

Sku: 370496

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Car Carisma Cars Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Body Style:

Compact Sedan / Hatchback

Codes

Platform Code:

DA1A (Sedan) / DA2A (Hatchback)

👋 Introduction

Market Position

Vehicle Segment:

Compact/Family Car

Target Audience:

Families, commuters, general drivers

Competitive Analysis

Key Competitors:

Ford Focus, Opel/Vauxhall Astra, Volkswagen Golf, Peugeot 306, Renault Mégane

Key Features

Manual Value Proposition:

Comprehensive factory-level repair and maintenance guidance for a wide range of years, empowering owners and technicians.

Manual Accessibility:

Instant PDF download for immediate access to critical repair information.

Manual Usability:

Step-by-step procedures, illustrations, and critical specifications facilitate informed maintenance and repair decisions.

📋 Manual Details

Coverage Areas

Vehicle Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Page Count

Estimated Page Count:

Comprehensive (Exact number not specified, but implies extensive factory-level content)

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, overhaul, and repair of all engine variants (e.g., 4G92, 4G93, 4G63, 6A12, 6A13, F8CV diesel)

Fuel System:

Fuel injection systems (MPI), fuel pump, injectors, pressure regulator, emissions controls

Ignition System:

Ignition coils, spark plugs, ECU control, timing

Cooling System:

Radiator, thermostat, water pump, coolant flow, fan operation

Exhaust System:

Catalytic converter, mufflers, sensors (e.g., O2 sensors)

Transmission Manual:

Clutch, gearbox overhaul, gear selection, linkages

Transmission Automatic:

ATF type, hydraulic control, torque converter, valve body diagnostics

Drivetrain:

Front-wheel drive, CV joints, driveshafts, differential

Suspension Front:

MacPherson strut, control arms, ball joints, bushings, alignment specifications

Suspension Rear:

Multi-link (e.g., independent rear suspension), shock absorbers, springs, alignment specifications

Steering System:

Power steering pump, rack and pinion, steering column, tie rods

Brake System:

Front disc brakes, rear drum/disc brakes, ABS system diagnostics, master cylinder, brake lines, caliper/wheel cylinder replacement

Electrical System General:

Battery, charging system (alternator), starter motor

Lighting System:

Headlights, taillights, interior lights, bulb replacement

Instrument Panel:

Gauges, warning lights, indicators, instrument cluster removal/installation

Body Electrical:

Power windows, central locking, mirrors, wipers, horn

HVAC System:

Air conditioning (refrigerant, compressor), heating system, climate control

Chassis And Body:

Frame, body panels, doors, hood, trunk lid, interior trim, sound deadening

Safety Systems:

Airbag system diagnostics and replacement, seatbelts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, air filter replacement, brake pad/shoe replacement, tire rotation

Disassembly And Assembly:

Detailed step-by-step procedures for all major components and systems

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, common problem identification

Repair Procedures:

Component repair and replacement for all major systems

Engine Rebuild:

Complete engine overhaul instructions, including torque specifications and clearances

Transmission Rebuild:

Detailed procedures for manual and automatic transmission repair

Electrical Diagnostics:

Wiring diagrams, component testing, fault finding for electrical circuits

Bodywork Repair:

Panel replacement, dent repair, rust treatment guidance

Maintenance Schedule:

Recommended service intervals for various maintenance tasks based on mileage or time

Technical Depth

Depth Of Information:

Factory-level detail, suitable for professional technicians and advanced DIY mechanics

Diagnostic Capabilities:

Includes information for diagnosing complex issues across all vehicle systems

Special Tools:

Specifies any required special tools for specific repair procedures

📊 Manual Specifications

File Format

File Format:

Print Quality

Printable:

Full Printable

Zoom Capability:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Variants:

1.3L (4G13), 1.6L (4G92), 1.8L (4G93), 2.0L (4G63), 1.8L V6 (6A12), 2.5L V6 (6A13), 1.9L Turbo Diesel (F8CV)

Performance

Horsepower Range:

Approx. 75 HP (1.3L) to 170 HP (2.5L V6)

Torque Range:

Approx. 110 Nm (1.3L) to 230 Nm (2.5L V6)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (for gasoline engines), Diesel (for diesel engines)

Emissions Control

Catalytic Converter:

Standard on most gasoline models

🔧 Transmission

Standard

Transmission Options Standard:

5-Speed Manual Transmission

Optional

Transmission Options Optional:

4-Speed Automatic Transmission (INVECS-II on some models)

Features

Transmission Type Design:

Front-wheel drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 4440 mm (Sedan), 4335 mm (Hatchback)

Width:

Approx. 1740 mm

Height:

Approx. 1425 mm (Sedan), 1440 mm (Hatchback)

Weights

Curb Weight:

Approx. 1200-1350 kg depending on engine and trim

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3 Stars (Early models, specific tests vary by year and region)

Active Features

Optional or standard on higher trims

Passive Features

Airbags:

Driver and front passenger airbags standard on later models, optional on early ones

Seatbelts:

3-point front seatbelts with pretensioners, 3-point rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory radio/cassette or CD player with optional amplifier and speakers

Driver Assistance

Cruise Control:

Available on higher trim levels

Connectivity

Diagnostic Ports:

OBD-II compliant diagnostic port (standard from mid-1990s onwards)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 10,000-15,000 km or 6-12 months, depending on driving conditions. Refer to manual for specific engine.

Air Filter Replacement:

Typically every 20,000-30,000 km

Spark Plug Replacement:

Varies by plug type (e.g., copper: 30,000 km; platinum/iridium: 60,000-100,000 km)

Timing Belt Replacement:

Crucial for interference engines (e.g., 4G63, 4G93). Typically 80,000-100,000 km or 5-7 years. Consult manual for specific engine.

Fluid Specifications

Engine Oil:

API SG/SH/SJ, SAE 10W-40 or 5W-30 (check manual for specific viscosity and API rating based on engine and climate).

Coolant:

Ethylene Glycol based, with corrosion inhibitors. Typically a 50/50 mix with distilled water. Mopar OAT or equivalent.

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

ATF Dexron II or III, or specific Mitsubishi PSF

Automatic Transmission Fluid:

Diamond ATF SP-II M, SP-III or equivalent

Known Issues

Common Wear Items:

CV joints, suspension bushings, exhaust system components, clutch wear

Engine Specific Concerns:

Timing belt failure on interference engines if not replaced per schedule; potential for oil leaks on higher mileage units.

Electrical Issues:

Corrosion in wiring harnesses, issues with door lock actuators or power window regulators.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Model Evolution

First Generation:

Launched in 1995 (for the 1996 model year), replacing the Lancer in many European markets.

Second Generation:

No distinct second generation; the model was updated through facelifts (e.g., around 2000).

Production

Production Period:

1995 - 2006 (Discontinued in most markets, with some regional variations)

Production Location:

Born, Netherlands (NedCar plant), and other Mitsubishi assembly plants globally.

🏆 Awards & Recognition

Recognitions

General Reception:

Praised for reliability and practicality, particularly in Europe. Competed well in its segment during its production run.