Your shopping cart
😊 Product added to cart successfully
Product removed to cart successfully
1
/
of
4
BMW 328 328i 1996 Workshop Repair Service Manual
- Regular price
- $17.99
- Sale price
- $17.99
- Regular price
-
- Unit price
- / per
🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 1996 Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact executive sports sedan Target Audience: Enthusiasts...
15 people are viewing this right now
Type: Car
Vendor:
Sku: 434152
Couldn't load pickup availability
Share
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Year:
1996
Codes
Chassis Code:
E36
👋 Introduction
Market Position
Segment:
Compact executive sports sedan
Target Audience:
Enthusiasts and owners seeking to maintain and repair their E36 328i themselves or understand its mechanics.
Competitive Analysis
Competitors 1996:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Acura TL.
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel drive, and engaging driving experience.
Engine Smoothness:
The M52 engine offered smooth power delivery and a satisfying inline-six character.
Build Quality:
Typical BMW build quality for the era, with a focus on driver-centric design.
📋 Manual Details
Coverage Areas
Coverage:
All Models, Engines, Trim, and Transmission Types for the 1996 BMW 328i
Page Count
Pages:
Varies by specific manual, but professional workshop manuals are typically comprehensive, often exceeding 1000 pages.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for the M52B28 inline-six engine.
Fuel System:
Fuel injection system (DME management), fuel pump, fuel filter, injectors, fuel tank service.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, expansion tank, fan operation.
Ignition System:
Spark plugs, ignition coils, engine control module (DME) diagnostics.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors.
Transmission Manual:
Service and repair of Getrag 5-speed manual transmissions (e.g., S5D 250G).
Transmission Automatic:
Service and repair of ZF 4-speed automatic transmissions (e.g., 4HP22EH).
Drivetrain:
Driveshaft, constant velocity (CV) joints, differential service and overhaul.
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings.
Suspension Rear:
Multi-link independent rear suspension (IRS), trailing arms, shock absorbers, bushings.
Steering System:
Power steering system, steering rack, tie rods, power steering pump.
Brake System:
Front and rear disc brakes, ABS system diagnostics and repair, brake fluid service, caliper and rotor replacement.
Electrical System:
Battery, alternator, starter motor, lighting systems, fuses, relays.
Engine Management:
Diagnosing and troubleshooting DME (Digital Motor Electronics) issues, sensor readings, actuators.
Bodywork Exterior:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers.
Bodywork Interior:
Interior trim, seats, dashboard, HVAC controls, door panels.
HVAC System:
Climate control system, A/C compressor, evaporator, heater core, blower motor, refrigerant.
Instrument Cluster:
Diagnosis and repair of gauges, warning lights, and onboard computer systems.
Safety Systems:
Airbag system diagnostics and service (cautionary notes provided), seat belt mechanisms.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation.
Repair:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Overhaul:
Complete engine and transmission rebuild procedures, including component specifications and tolerances.
Diagnostics:
Detailed procedures for using diagnostic tools (e.g., early BMW scan tools), interpreting sensor data, and electrical circuit tracing.
Alignment:
Wheel alignment specifications and procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, often with searchable text and clear, legible diagrams.
Printability:
Designed for printing specific sections or the entire manual.
Binding Type
Type:
N/A (Digital PDF Download)
Paper Type
Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52B28
Configuration:
2.8L (2793 cc) Inline-6 cylinder, DOHC, 24 valves
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
190 hp @ 5500 rpm (SAE Net)
Torque:
206 lb-ft (280 Nm) @ 3950 rpm (SAE Net)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Bosch Motronic M5.2 control
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fluid Specifications
Oil Type:
BMW High Performance Synthetic SAE 5W-30 or 5W-40
Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (Ethylene Glycol based) or equivalent
Maintenance
Spark Plugs:
Bosch F7LTCR or NGK BKR6EK (check specific VIN for exact recommendation)
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag S5D 250G)
Optional
Type:
4-speed Automatic (ZF 4HP22EH)
Features
Clutch:
Hydraulic clutch actuation
Fluid Specs Manual
Transmission Fluid:
SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5)
Fluid Specs Automatic
Transmission Fluid:
ZF LifeguardFluid 5 (or equivalent ATF like Dexron III, though specialized fluid is preferred)
Driveshaft Specs
Driveshaft Type:
One-piece aluminum driveshaft with center support bearing and U-joints.
📐 Dimensions
Exterior
Length:
174.5 inches (4432 mm)
Width:
67.3 inches (1709 mm)
Height:
55.0 inches (1397 mm)
Wheelbase:
106.1 inches (2695 mm)
Weights
Curb Weight Manual:
Approximately 3263 lbs (1480 kg)
Curb Weight Automatic:
Approximately 3330 lbs (1510 kg)
Gross Vehicle Weight Rating:
Approximately 4387 lbs (1990 kg)
Cargo
Trunk Capacity:
15.1 cubic feet (427 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not rated in modern standards, but generally considered robust for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory cassette/CD player with AM/FM radio, often with premium sound system options (e.g., Harman Kardon).
Navigation:
Optional early generation BMW Navigation system (often voice-controlled or screen-based).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Telematics:
Optional integrated cellular phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or annually, whichever comes first, using synthetic oil.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years.
Transmission Fluid Manual:
Recommended every 60,000 miles or as per manual, although many owners opt for longer intervals with synthetic fluid.
Transmission Fluid Automatic:
Recommended every 30,000-50,000 miles, especially for performance driving.
Known Issues
Cooling System Leaks:
Plastic cooling system components (expansion tank, hose connectors, water pump impeller) can become brittle and leak.
Oil Pan Gasket Leaks:
Oil pan and valve cover gaskets are prone to seeping/leaking over time.
Vibration Dampener Failure:
The rubber element in the engine's crankshaft vibration dampener can degrade.
Subframe Mounts:
Rear subframe mounting points can rust and crack, leading to chassis flex and noise.
Window Regulator Failure:
Power window regulators are a common point of failure.
Fluid Specifications
Power Steering Fluid:
BMW Power Steering Fluid or Pentosin CHF 11 S (check specific model year recommendations)
Brake Fluid:
DOT 4 Brake Fluid
📚 Vehicle History
Brand Heritage
Bmw History:
BMW, established in 1916, has a long-standing reputation for producing performance-oriented luxury vehicles with a focus on driving dynamics.
Model Evolution
E36 Generation:
The E36 generation (1990-1999) was a significant redesign from its E30 predecessor, featuring more advanced suspension, safety, and comfort features.
328I Introduction:
The 328i replaced the 325i in North America for the 1996 model year, offering a larger displacement and more powerful M52 engine.
Production
Production Years E36:
1990-1999 (globally), 1991-1998 (North America)
Manufacturing Locations:
Germany (Dingolfing, Munich), South Africa, Austria, Thailand, Mexico, USA (Spartanburg, SC for some variants).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E36 3 Series platform, including models like the 328i, was a frequent recipient of Car and Driver's 10 Best list during its production run.