BMW R1150GS 1996 Full Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 1996 Product Type: Full Service Repair Manual 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Riders seeking...

28 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 424440

Tags: 1996 BMW Cars Misc Motorcycle R1150GS

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

R 1150 GS

Year:

Product Type:

Full Service Repair Manual

👋 Introduction

Market Position

Segment:

Adventure Touring Motorcycle

Target Audience:

Riders seeking versatility, long-distance comfort, and off-road capability.

Competitive Analysis

Key Competitors Era:

Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger.

Key Features Vehicle

Engine Type:

Air/oil-cooled, four-stroke, two-cylinder boxer engine.

Engine Capacity:

1130 cc

Power Output:

Approx. 85 hp @ 6750 rpm

Torque Output:

Approx. 98 Nm (72 lb-ft) @ 5250 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI) - Bosch Motronic 2.4

Frame Type:

Three-piece modular frame (steel tubing)

Key Features Manual

Manual Focus:

Empowering owners and technicians for comprehensive upkeep.

Diagnostic Emphasis:

Includes detailed diagnostic procedures and troubleshooting guides.

📋 Manual Details

Coverage Areas

Engine Coverage:

Complete overhaul, maintenance, tuning, diagnostics, and repair of the R 1150 GS engine.

Transmission Coverage:

Gearbox, clutch, driveshaft, final drive maintenance and repair.

Electrical Coverage:

Wiring diagrams, component testing, troubleshooting of all electrical systems.

Chassis Coverage:

Suspension, brakes, steering, wheels, tires, frame.

Bodywork Coverage:

Fairings, fuel tank, seat, body panels, accessories.

Page Count

Estimated Pages:

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Boxer twin, twin-spark ignition, fuel injection (Motronic 2.4).

Transmission:

6-speed gearbox, single-plate dry clutch, driveshaft final drive.

Fuel System:

Bosch Motronic 2.4 EFI, fuel pump, injectors, throttle body.

Exhaust System:

Catalytic converter, mufflers, lambda sensors.

Suspension:

Telelever front suspension, Paralever rear swingarm, adjustable shocks (e.g., Öhlins option).

Brakes:

Dual front discs with BMW Motorrad ABS II (optional), single rear disc.

Electrical System:

Battery, alternator, starter motor, ignition system, lighting, instrumentation, ABS control unit.

Cooling System:

Oil-cooled cylinder heads, oil cooler.

Procedures Included

Engine Maintenance:

Oil changes, filter replacement, spark plug replacement, valve clearance adjustment.

Engine Repair:

Piston replacement, cylinder head overhaul, crankshaft inspection.

Fuel System Service:

Injector cleaning, fuel pressure testing, throttle body synchronization.

Transmission Service:

Gearbox oil change, clutch adjustment, driveshaft lubrication.

Brake Service:

Brake pad replacement, fluid flush and bleed (including ABS systems).

Suspension Service:

Fork seal replacement, shock absorber adjustment/rebuild.

Electrical Troubleshooting:

Fault diagnosis for starting issues, charging problems, lighting faults.

ABS System Service:

ABS sensor testing, ABS fluid bleed procedure.

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, advanced diagnostics, and complete unit rebuilds.

Detail Level:

Step-by-step instructions, torque specifications, special tool requirements.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely searchable text content

Print Quality

Print Readability:

High resolution for clear diagrams and text

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Horizontally opposed twin-cylinder (Boxer)

Bore X Stroke:

90.5 mm x 84.0 mm

Compression Ratio:

10.0:1

Valvetrain:

SOHC, 4 valves per cylinder, pushrod operated

Ignition System:

Dual spark plugs per cylinder, electronic ignition (Motronic 2.4)

Performance

Rated Horsepower:

85 HP @ 6750 RPM

Rated Torque:

98 Nm (72 lb-ft) @ 5250 RPM

Fuel System

Fuel Injection Type:

Bosch Motronic 2.4 Electronic Fuel Injection

Fuel Type Recommendation:

Unleaded, minimum 95 octane (RON)

Fuel Tank Capacity:

25 Liters (6.6 US gal)

🔧 Transmission

Standard

Gearbox Type:

Constant mesh 6-speed sequential

Clutch Type:

Single dry plate, diaphragm spring

Final Drive:

Shaft drive

Features

Gear Ratios:

Typically: 1st: 3.47:1, 2nd: 2.56:1, 3rd: 1.93:1, 4th: 1.56:1, 5th: 1.30:1, 6th: 1.13:1 (Manual provides precise ratios)

Transmission Fluid Type:

SAE 75W/90 API GL-5 (refer to manual for specific BMW spec)

Final Drive Fluid Type:

SAE 75W/90 API GL-5 (refer to manual for specific BMW spec)

📐 Dimensions

Exterior

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 910 mm (35.8 in)

Height:

Approx. 1,405 mm (55.3 in)

Wheelbase:

Approx. 1,487 mm (58.5 in)

Weights

Dry Weight:

Approx. 227 kg (500 lbs)

Gross Vehicle Weight Rating:

Approx. 430 kg (948 lbs)

Wheels Tires

Front Wheel Size:

3.00 x 19

Rear Wheel Size:

4.00 x 17

Front Tire Size:

110/80 R 19

Rear Tire Size:

150/70 R 17

🛡️ Safety Features

Ratings

BMW Motorrad ABS II (optional, fully integrated)

Active Features

Braking System:

Dual 305mm front discs, 276mm rear disc; dual-circuit hydraulic system.

Passive Features

Lighting:

Halogen headlight, LED taillight, integrated turn signals.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, digital odometer, trip meter, clock, warning lights.

Driver Assistance

ABS System:

BMW Motorrad ABS II, providing anti-lock braking for front and rear wheels.

Connectivity

Accessories Interface:

Pre-wired for accessory sockets, heated grips, auxiliary lighting.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or annually (whichever comes first)

Filter Change Interval:

With every oil change

Valve Clearance Check:

Every 20,000 km

Spark Plug Replacement:

Every 20,000 km

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil Type:

SAE 20W-50 API SG/SH or better (e.g., Castrol Power 1 Racing 4T)

Engine Oil Capacity:

Approx. 3.5 Liters (with filter change)

Gearbox Oil Capacity:

Approx. 1.2 Liters

Final Drive Oil Capacity:

Approx. 0.22 Liters

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch wear, driveshaft splines, front fork seals, ABS sensor failures.

Electrical Gremlins:

Can occur with age; wiring loom integrity is key. Manual provides diagnostic flowcharts.

Engine Performance Slight Dip:

Sometimes noted in higher mileage units due to valve seat wear; manual details checks.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Germany

Motorcycle Legacy:

BMW is renowned for its boxer-twin engines and durable, long-distance touring motorcycles.

Model Evolution

Predecessor:

R 1100 GS

Development Focus:

The R 1150 GS represented an evolution of the R 1100 GS, offering increased displacement and performance enhancements.

Production

Production Era:

1996 - 2000 (for the R 1150 GS) though this manual specifically targets the 1996 model.

Manufacturing Location:

Berlin, Germany (BMW Motorrad factory)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The R 1150 GS line is widely recognized for its robust build, off-road capability, and enduring legacy in the adventure touring segment.