🏷️ Basic Information

Make:

GMC

Model:

Savana

Year:

1996

Body Style:

Full-size Van

👋 Introduction

Target Audience:

GMC Savana owners and independent repair shops seeking factory-accurate repair information.

Value Proposition:

Provides the same critical information used by dealership technicians, enabling users to perform complex repairs and maintenance accurately and efficiently.

Digital Convenience:

Single, easy-to-use PDF manual with no need to flip through multiple physical books; printable pages for workshop use.

Detail Level:

Factory-quality, highly detailed instructions, illustrations, and schematics for comprehensive repair.

📋 Manual Details

Primary Coverage:

All Models & All Repairs A-Z

Specific Modules:

Maintenance, Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication

Estimated Page Count:

Not Specified (Comprehensive Digital Content)

Type:

Factory Service and Repair Manual

Language:

English

Digital Format:

PDF

Delivery Method:

Speed Download

📖 Manual Coverage

Engine Mechanical:

Complete diagnostics, disassembly, assembly, inspection, and repair of all engine components (e.g., pistons, rings, bearings, valves, camshafts, crankshafts).

Engine Control System:

Detailed information on engine control modules (ECM), sensors (e.g., MAP, TPS, O2, coolant temp), actuators, and diagnostic procedures for emissions and performance.

Fuel System:

Service procedures for fuel injection, fuel pumps, injectors, fuel pressure regulators, and evaporative emission control systems.

Cooling System:

Radiator, water pump, thermostat, cooling fan operation, and coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pan, and lubrication specifications, including recommended oil types and capacities.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing, and diagnostic procedures.

Starting Charging System:

Alternator, starter motor, battery maintenance, and related circuitry diagnostics.

Automatic Transmission:

Service, overhaul, diagnostic procedures, hydraulic control systems, torque converter, and fluid specifications for automatic transmissions.

Manual Transmission:

Service, overhaul, and repair procedures for manual gearboxes, including clutch assembly and linkage.

Drivetrain:

Repair and maintenance of transfer cases, drive shafts, universal joints, differentials, axle shafts, and wheel bearings.

Suspension Steering:

Front and rear suspension components, steering linkage, power steering system, alignment specifications, and tire pressure recommendations.

Brakes:

Hydraulic system diagnostics, disc and drum brake components, parking brake system, ABS (Anti-lock Braking System) diagnostics and repair.

HVAC:

Air conditioning system service, refrigerant handling, heater core, blower motor, and climate control module.

Electrical System:

Comprehensive wiring schematics for all vehicle systems, component location, troubleshooting guides, and connector information.

Restraint Systems:

Airbag system diagnostics, seat belt pre-tensioners, and Supplemental Restraint System (SRS) components.

Body Interior Exterior:

Door mechanisms, latches, locks, hinges, interior trim, exterior panels, glass replacement, and related hardware.

Instrumentation Controls:

Instrument cluster diagnostics, warning lights, gauges, switchgear, and cruise control system.

Diagnostic Procedures:

Step-by-step troubleshooting guides for identifying and resolving common and complex vehicle faults across all systems.

Repair Procedures:

Detailed, step-by-step instructions for component replacement, rebuilds, and adjustments.

Maintenance Procedures:

Scheduled maintenance tasks, fluid changes, filter replacements, and general inspection routines.

Wiring Schematics:

Complete and detailed wiring diagrams for all electrical circuits, including power distribution, grounds, and component connections.

Illustrations Diagrams:

Abundant visual aids including exploded views, assembly diagrams, and installation illustrations to clarify repair processes.

Depth Of Information:

Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.

Specificity:

Vehicle-specific information, not generic repair advice.

📊 Manual Specifications

Readability:

High-quality PDF with searchable text capabilities.

Printable:

All pages are printable, allowing for targeted printouts.

Enlargement:

Images and diagrams can be blown up and printed in enlarged copies.

Binding:

Digital (no physical binding, pages printed as needed)

Digital Medium:

Electronic storage on PC, eliminating greasy or torn paper manuals.

Operating Systems:

Windows Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac compatible.

Software Requirements:

Adobe PDF Reader and Winzip (free online).

⚙️ Engine Specifications

Engine Options:

Likely includes 4.3L V6 (Vortec 4300), 5.0L V8 (Vortec 5000), and potentially 5.7L V8 (Vortec 5700) or 7.4L V8 (Vortec 7400) depending on specific chassis configuration.

Horsepower Torque:

Specific horsepower and torque figures vary by engine option (e.g., 4.3L V6 typically around 190-200 hp, 5.7L V8 around 250-260 hp). Detailed specs provided in manual.

Injection Type:

Vortec engines utilize multi-port fuel injection (MPFI).

Fuel Recommendation:

Unleaded gasoline. Specific octane recommendations will be detailed.

🔧 Transmission

Transmission Options:

The 1996 Savana would have likely offered the 4L60-E 4-speed automatic transmission as standard or a primary option across most configurations. Manual transmissions may have been available on specific base models or cargo configurations, likely a 4-speed or 5-speed manual.

Optional Transmission:

Depending on the specific chassis variant and intended use (e.g., heavy-duty), other automatic or manual transmission variants might be available, though the 4L60-E was predominant.

Transmission Control:

Electronic control for the 4L60-E automatic transmission, integrated with the powertrain control module (PCM).

Automatic Transmission Fluid:

Dexron III (or equivalent) automatic transmission fluid is typically specified for the 4L60-E. Exact fluid type and capacity provided in manual.

📐 Dimensions

Wheelbase:

Multiple wheelbase options were available for the Savana (e.g., 135 inches and 155 inches for standard and extended lengths). Specifics would depend on the sub-model.

Length:

Varies by wheelbase and body configuration (standard or extended).

Gross Vehicle Weight Rating Gvwr:

GVWR varied significantly based on configuration, from light-duty to heavy-duty chassis, typically ranging from 6,500 lbs to over 9,500 lbs.

🛡️ Safety Features

Crash Test Results:

Information on NHTSA or IIHS ratings for 1996 vehicles may be limited. The manual would detail safety system components and diagnostics.

ABS:

Anti-lock Braking System (ABS) was likely an option or standard on higher trims. The manual covers ABS system diagnostics and repair.

Airbags:

Driver-side airbag was standard for 1996. Passenger airbags were generally not standard in this era for vans. Manual covers airbag system diagnostics and SRS components.

Seat Belts:

All seating positions equipped with three-point seat belts. Manual details seat belt assembly and mechanism.

💡 Technology Features

Audio System:

Factory-installed AM/FM radio with cassette player was common. Options for CD players or upgraded speaker systems may have been available. Manual covers audio system diagnostics.

Cruise Control:

Cruise control was a common option and is detailed in the manual for operation and troubleshooting.

Multiplex Communication:

The manual mentions 'Multiplex/Can Communication,' indicating the presence of early forms of multiplexed wiring or communication networks, likely for control modules and body electronics. The manual provides schematics for these.

🔧 Maintenance

Oil Change Interval:

Typically 3,000 to 5,000 miles for conventional oil, or longer intervals for synthetic oil. Specific recommendations for engine type and driving conditions are in the manual.

Transmission Fluid Interval:

Fluid and filter change typically recommended every 30,000 to 50,000 miles, depending on usage. Manual will provide precise intervals.

Spark Plug Replacement:

Intervals vary by spark plug type (e.g., copper vs. platinum). Vortec engines often had recommended intervals around 60,000 to 100,000 miles for platinum plugs.

Engine Oil Viscosity:

Commonly SAE 5W-30 for most engine options, especially in moderate climates. Manual will list specific viscosity grades based on temperature range and engine.

Coolant Type:

Typically a green ethylene glycol-based antifreeze. Manual will specify GM-approved coolant or equivalent and the correct mixture ratio.

Common Wear Items:

Water pumps, fuel pumps, serpentine belts, and catalytic converters are common wear items on vehicles of this era. The manual addresses diagnostics and replacement for these.

Vortec Specific Concerns:

While generally robust, early Vortec engines could experience intake manifold gasket leaks and valve seal issues. The manual provides guidance on diagnosing and repairing these.

📚 Vehicle History

Gmc Legacy:

GMC (General Motors Company) has a long history of producing commercial and utilitarian vehicles, including vans, trucks, and buses, known for their durability and capability.

Savana Introduction:

The Savana was introduced for the 1996 model year as a replacement for the Chevrolet Van and GMC Vandura, marking a significant redesign with the new Vortec engines and updated styling.

Manufacturing Location:

GMC Savana vans were primarily manufactured in the United States, often at GM's St. Louis Assembly plant (now Wentzville Assembly).

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 1996 Savana are not readily available, GMC vans have historically been recognized for their utility and towing capabilities in their respective segments.