Mercedes SLK 1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Year: 1996 Codes Chassis Code: R170 👋 Introduction Market Position Segment: Compact premium sports roadster Target Audience: Enthusiasts seeking a stylish, compact,...

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Type: Car

Vendor:

Sku: 419068

Tags: 1996 Car Cars Mercedes Misc SLK

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact premium sports roadster

Target Audience:

Enthusiasts seeking a stylish, compact, and agile two-seater convertible

Competitive Analysis

Key Competitors:

BMW Z3, Porsche Boxster (later models), Audi TT (later models)

Key Features

Convertible Top:

Vario-roof (retractable hardtop) introduced on later models, but early R170 had a soft-top with integrated roll-over protection.

Handling:

Nimble handling, rear-wheel drive platform, balanced chassis

Design:

Distinctive 'Silver Arrows' inspired front-end styling, compact dimensions

📋 Manual Details

Coverage Areas

Engine Coverage:

2.0L (M111.940) & 2.3L Supercharged (M111.973)

Transmission Coverage:

5-speed Automatic (722.604)

Electrical System Coverage:

Detailed wiring diagrams, component locations, diagnostic procedures

Body And Chassis Coverage:

Body repair, structural analysis, suspension, steering, braking systems

Page Count

Total Pages:

Hundreds of pages (exact count not specified, but implied comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, lubrication, cooling, timing

Engine Management:

Fuel injection, ignition system, electronic control unit (ECU) diagnosis

Transmission Mechanical:

Automatic transmission assembly, valve body, torque converter, internal components

Transmission Control:

Electronic transmission control unit (ETC) diagnosis, shift solenoids

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation), brake caliper service, rotor replacement

Suspension And Steering:

Front and rear suspension components, shock absorbers, springs, steering rack, power steering system

HVAC:

Heating, Ventilation, and Air Conditioning system components and service

Body And Trim:

Exterior body panel removal/installation, interior trim, convertible top mechanism

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement

Diagnostic Procedures:

Troubleshooting guides for common problems, fault code interpretation

Component Rebuilds:

Detailed instructions for overhauling engines, transmissions, and major components

Torque Specifications:

Critical torque values for all fasteners

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Technical Depth

Depth:

Complete factory-level repair and diagnostic information

Diagnostic Tools:

References to necessary diagnostic tools and equipment

📊 Manual Specifications

File Format

File Type:

Likely PDF (Portable Document Format)

Print Quality

Quality:

Printable to full factory specifications

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

M111.940

Engine Type 1:

Inline-4 Cylinder, DOHC, 16-valve

Displacement 1:

1998 cc (2.0 Liters)

Bore X Stroke 1:

89.9 mm x 78.7 mm

Compression Ratio 1:

10.3:1

Performance

Horsepower 1:

136 PS (134 hp; 100 kW) at 5500 rpm

Torque 1:

190 Nm (140 lb-ft) at 4000 rpm

Engine Code 2

Engine Code 2:

M111.973 (Supercharged)

Engine Type 2

Engine Type 2:

Inline-4 Cylinder, DOHC, 16-valve, Supercharged

Displacement 2

Displacement 2:

2295 cc (2.3 Liters)

Bore X Stroke 2

Bore X Stroke 2:

90.9 mm x 88.4 mm

Compression Ratio 2

Compression Ratio 2:

8.8:1

Performance 2

Horsepower 2:

193 PS (190 hp; 142 kW) at 5300 rpm

Torque 2:

280 Nm (207 lb-ft) at 2500 rpm

Fuel System

Injection System:

Bosch Motronic M4.1 / M5.2 electronic fuel injection

Fuel Requirements

Octane Rating:

Premium Unleaded (91 Octane or higher recommended)

🔧 Transmission

Standard

Transmission Type Std:

5-Speed Automatic (722.604)

Optional

Transmission Type Opt:

5-Speed Manual (Introduced later in R170 lifecycle, but not for initial 1996 models as per standard documentation)

Features

Automatic Features:

Electronic control, Lock-up torque converter, Selectable drive modes (Standard/Comfort)

Fluid Specifications

Automatic Transmission Fluid:

MB-Approval 236.10 (e.g., Pentosin ATF1, Mobil ATF 220)

📐 Dimensions

Exterior

Length:

4050 mm (159.4 in)

Width:

1715 mm (67.5 in)

Height:

1292 mm (50.9 in)

Wheelbase:

2400 mm (94.5 in)

Weights

Curb Weight Slk200:

Approx. 1320 kg (2910 lbs)

Curb Weight Slk230:

Approx. 1390 kg (3064 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Specific ratings for 1996 models may be limited, but generally designed to meet European safety standards of the era)

Active Features

Standard (Anti-lock Braking System)

Optional (Acceleration Slip Regulation)

Passive Features

Airbags:

Driver and Passenger Airbags

Rollover Protection:

Integrated roll-over bar behind the seats

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette or CD player with optional premium sound system.

Climate Control:

Manual or optional automatic climate control (Thermatic/Thermotronic).

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Connectivity

Connectivity Options:

Limited by 1996 standards; typically features for external audio input (e.g., CD changer prep) rather than integrated Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 miles or 1 year, whichever comes first (refer to manual for exact specifications)

Major Service Interval:

Refer to manual for 'Service A' and 'Service B' intervals which include more comprehensive checks and replacements (e.g., coolant, brake fluid, spark plugs, air filters).

Fluid Specifications

Engine Oil Specification:

MB-Approval 229.1 or 229.3 (e.g., 0W-40, 5W-40, 5W-30 synthetic) - consult manual for exact viscosity

Coolant Specification:

MB-Approval 325.0 (Antifreeze/Coolant concentrate, blue/green)

Brake Fluid Specification:

DOT 4

Power Steering Fluid:

MB-Approval 236.3 (e.g., Pentosin CHF 11S or equivalent)

Known Issues

Crankshaft Position Sensor:

Failure can lead to intermittent starting or stalling.

Mass Air Flow Sensor:

Can become dirty or fail, affecting engine performance and fuel economy.

Window Regulators:

Can be prone to failure, especially on convertible top models.

Variator Mechanism Issues:

For Vario-roof models, issues with hydraulic lines, pumps, or sensors can occur.

Rust Corrosion:

Check common areas like wheel arches, sills, and door bottoms for rust.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long history of producing luxury and sports vehicles, including iconic roadsters like the 300SL 'Gullwing' and the R107 SL-Class.

Model Evolution

First Generation:

The R170 generation of the SLK-Class was launched in 1996 as Mercedes-Benz's entry into the compact roadster market. It was a significant departure from the larger SL models.

Key Innovation:

The R170 was one of the first production cars to feature a retractable hardtop (Vario-roof), although this was introduced on later models (1997 onwards).

Production

Production Years:

1996 - 2004 (R170 platform)

Production Locations

Manufacturing Plant:

Bremen, Germany

🏆 Awards & Recognition

Recognitions

Safety Award 1997:

Received the 'Golden Steering Wheel' award in 1997 from the German magazine 'Bild am Sonntag'.