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Aprilia Pegaso 650 1997-1999 Workshop Service Repair Manual

$16.99
$16.99
This manual covers the Aprilia Pegaso 650 dual-sport motorcycle produced between 1997 and 1999. Renowned for its versatility and the reliable Rotax 654 engine, which also powered BMW F650 models,...
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Type: Motorcycle
Vendor:
Aprilia
Sku: 144535
Tags: 1997 1998 1999 650 K Agriculture Aprilia CASE Crawler Tractors Motorcycle Pegaso 650
Aprilia Pegaso 650 1997-1999 Workshop Service Repair Manual
This manual covers the Aprilia Pegaso 650 dual-sport motorcycle produced between 1997 and 1999. Renowned for its versatility and the reliable Rotax 654 engine, which also powered BMW F650 models, the Pegaso 650 offers a robust platform for both on-road and light off-road adventures. Its Italian heritage is combined with practical engineering, making it a capable machine for a wide range of riding conditions. This workshop service repair manual provides comprehensive details to ensure optimal performance and longevity. This comprehensive English-language workshop service repair manual is designed to assist both do-it-yourself enthusiasts and experienced mechanics. It covers all essential aspects of the Pegaso 650, including detailed procedures for engine maintenance and repair, drivetrain components, chassis systems such as brakes and suspension, and the electrical system. With hundreds of pages of factory-level detail, including step-by-step instructions, troubleshooting guides, and numerous illustrations, this manual is an invaluable resource for maintaining and repairing your motorcycle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Year:
1997-1999
Vehicle Type:
Dual-sport Motorcycle
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, saves on professional labor costs
Key Features
Content Features:
Hundreds of pages, detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged insets, numbered table of contents
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999
Styles Covered:
All Styles
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Origin:
Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant download after payment
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
📖 Manual Coverage
Systems Covered
Engine:
General Information, Fuel System, Cooling System, Top End, Lubrication System, Removal/Installation
Drivetrain:
Clutch, Crankshaft/Transmission, Final Drive
Chassis:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical:
Electrical System, Wiring Diagrams
Appendix:
Includes supplemental information, specifications, or diagrams as needed.
Fuel System Details:
Carburetor tuning, fuel pump (if applicable), fuel filter replacement, fuel tank service.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Repair:
Step-by-step repair procedures for all covered systems, based on complete disassembly
Troubleshooting:
Diagnostic procedures, problem identification, troubleshooting guides, electrical system troubleshooting
Engine Rebuild:
Detailed procedures for top-end rebuild, piston, rings, valve service, and more.
Suspension Service:
Front fork overhaul (seals, oil), rear shock absorber inspection and replacement procedures.
Electrical Diagnostics:
Troubleshooting common electrical faults, testing components, and interpreting wiring diagrams.
Technical Depth
Depth:
Comprehensive factory-level detail for DIY enthusiasts and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, including enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
Quality:
Professional quality, in-depth
Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction, entire manual or specific pages
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Engine Displacement:
650 cc (approximate, specific to the Pegaso 650 Rotax engine)
Performance
Horsepower:
Refer to manual for specific figures (typically in the 45-50 HP range for this model)
Torque:
Refer to manual for specific figures
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni BST or similar, as is common for this era and engine)
Carburetor Type:
Specific carburetor model and jetting details will be in the manual, likely Mikuni
Engine Top End
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive Type:
Chain drive
Gear Ratios:
Specific gear ratios will be detailed in the manual.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for precise specifications
Seat Height:
Refer to manual for precise specifications
Weights
Dry Weight:
Refer to manual for precise specifications (typically around 170-180 kg)
Gross Vehicle Weight Rating:
Refer to manual
Payload Capacity:
Refer to manual
🛡️ Safety Features
Ratings
Safety Standard:
Refer to manual for specific safety features and guidelines
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, basic warning lights.
Driver Assistance
ABS:
Optional on some models, refer to manual for specific vehicle configuration
Connectivity
Charging System:
Alternator with voltage regulator
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific interval (typically 5,000-7,500 km or annually)
Valve Clearance Check:
Refer to manual for specific interval (typically 10,000-15,000 km)
Spark Plug Replacement:
Refer to manual for interval and correct spark plug type
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API SG or higher, SAE 10W-40 or 15W-50 (depending on climate)
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Type:
Refer to manual for viscosity and type (e.g., SAE 10W)
Known Issues
Common Wear Items:
Clutch wear, swingarm bearings, rear shock absorber, stator coil failure (especially on earlier models), fuel line degradation.
Electrical Common Faults:
Wiring harness chafe points, rectifier/regulator issues, starter solenoid reliability.
Engine Quirks:
Oil consumption can increase with high mileage, timing chain tensioner noise.
Brake System Common Faults:
Brake caliper piston seizing, hose degradation.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Engine Source:
The Aprilia Pegaso 650 of this era utilized the well-regarded Rotax 654 engine, also found in BMW F650 models.
Engine Provider:
Rotax (for the 654cc engine)
Engine Designation:
Rotax 654
Production
Production Period:
1990s
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