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1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Model Years Covered: 1997-1999 Product Name: 1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual 👋 Introduction Market Position Vehicle...
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1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Model Years Covered:
1997-1999
Product Name:
1997-1999 Daihatsu Terios J100 Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Kei SUV
Target Audience:
Individuals seeking a reliable, compact, and capable off-road vehicle
Competitive Analysis
Competitors 1997-1999:
Suzuki Vitara, Toyota RAV4 (first generation), Mitsubishi Pajero Mini
Key Features
Off Road Capability:
Body-on-frame construction, available 4WD system
Compact Size:
Maneuverable in urban environments and off-road trails
Versatility:
Suitable for daily commuting and light off-roading
Manual Value Proposition
Cost Effectiveness:
Inexpensive way to maintain and repair the vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Additional Coverage:
Comprehensive Workshop Service
Page Count
Estimated Pages:
High (specific count not provided, but described as '100 percent complete and intact' with 'hundreds of photos and illustrations')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Platform Compatibility:
All PC-based Windows Operating Systems and Mac
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnosis, and repair procedures
Transmission:
Service, repair, and adjustment for both manual and automatic transmissions
Drivetrain:
Front-wheel drive, four-wheel drive system (transfer case, differentials, driveshafts)
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, linkage, components
Brakes:
Hydraulic system, disc/drum brake components, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, charging system, starting system, ignition system, lighting, accessories
Fuel System:
Fuel delivery, injection system, fuel tank, fuel pump
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
HVAC:
Heating, ventilation, and air conditioning system components and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, common problems and solutions, symptom-based troubleshooting charts
Repair:
Detailed step-by-step instructions for component replacement and repair
Disassembly Assembly:
Complete vehicle disassembly and reassembly guidance
Adjustments:
Engine tuning, brake adjustments, clutch adjustments, suspension alignment
Diagnostics:
Electrical system diagnostics, engine performance diagnostics
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds
User Level:
Suitable for DIY enthusiasts and experienced professional mechanics
Documentation Style:
Detailed illustrations, diagrams, and step-by-step instructions
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Resolution:
Assumed high quality for readability of illustrations and text
Binding Type
Type:
Digital download (PDF)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
EF-DE, EF-JM (specific to J100 generation, may vary slightly)
Engine Type:
Inline 3-cylinder, naturally aspirated or turbocharged (depending on market/variant)
Displacement:
Approximately 659 cc (Kei car regulations in Japan) or 1.3L (larger variants)
Performance
Horsepower Typical:
Around 50-70 hp (naturally aspirated), potentially higher for turbocharged versions
Torque Typical:
Approximately 58-70 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission
Features
Drivetrain Options:
2WD (rear-wheel drive) and 4WD (part-time selectable 4WD with low range) available
📐 Dimensions
Exterior
Length:
Approx. 3,395-3,675 mm (depending on variant and market)
Width:
Approx. 1,475-1,580 mm (depending on variant and market, Kei car regulations may apply)
Height:
Approx. 1,630-1,660 mm
Weights
Curb Weight:
Approx. 800-950 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Limited availability of specific ratings for this model year/region. Early SUVs often had less stringent testing protocols.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) may be available on higher trims
Passive Features
Airbags:
Driver-side airbag typically standard, passenger airbag optional or unavailable on base models.
Seatbelts:
Standard seatbelt systems, potential for pretensioners depending on market
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Generally not available on this generation; a manual transmission further limits this.
Connectivity
Auxiliary Input:
Not typically available; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, consult manual for specific recommendation.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Timing Belt Replacement:
Crucial for EF-series engines; typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity and capacity.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific type and capacity.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent. Consult manual for exact specification and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Timing Belt Wear:
Critical maintenance item; inspect and replace proactively to avoid catastrophic engine failure.
Rust Corrosion:
As with many vehicles of this era, particularly those used in areas with road salt, rust and corrosion on the chassis and body panels can be a concern.
Suspension Wear:
Bushings and ball joints can wear over time, leading to noise and handling issues.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals can develop leaks.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, particularly known for its Kei cars in Japan.
Model Evolution
Terios Introduction:
The Daihatsu Terios (J100) was first introduced in 1997 as a compact SUV, designed to offer practicality and off-road capability in a small package.
J100 Design:
The J100 generation featured a distinctive boxy design, short wheelbase, and ladder frame chassis, emphasizing its rugged utility.
Production
Production Period:
1997-2006 (First Generation)
Manufacturing Locations:
Primarily Japan, with production and assembly in other regions under various badges (e.g., Toyota Cami).
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