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1997-2000 Aprilia Pegaso 650 Motorcycle Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

$16.99
$16.99
The Aprilia Pegaso 650, produced from 1997 to 2000, is a versatile dual-sport motorcycle known for its robust Rotax 654 engine. This Italian-engineered machine offers a blend of on-road comfort...
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Type: Motorcycle
Vendor:
Aprilia
Sku: 144389
Tags: 1997 1998 1999 2000 Aprilia Motorcycle Motorcycles Pegaso 650 Pegaso Models
1997-2000 Aprilia Pegaso 650 Motorcycle Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
The Aprilia Pegaso 650, produced from 1997 to 2000, is a versatile dual-sport motorcycle known for its robust Rotax 654 engine. This Italian-engineered machine offers a blend of on-road comfort and off-road capability, making it suitable for both commuting and light adventure touring. Its design emphasizes reliability and practicality, providing an engaging riding experience for enthusiasts. This workshop repair and service manual provides comprehensive service information for all 1997-2000 Aprilia Pegaso 650 models. It covers all essential aspects of maintenance, repair, and diagnostics, including detailed procedures for the engine, transmission, electrical systems, chassis, and bodywork. With abundant illustrations, diagrams, and precise specifications, this manual is an indispensable resource for DIY owners and professional technicians alike to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Generation:
First Generation
Model Code:
RL/IE (depending on variant, specific codes not provided in source)
Generation
Production Years:
1997-2000
Codes
Engine Code:
Rotax 654 (specific variant codes like 654 F not explicitly stated but implied by the engine type)
👋 Introduction
Market Position
Target Audience:
DIY motorcycle owners and enthusiasts
Competitive Analysis
Value Proposition:
Complete, high-quality, official information at a competitive price compared to inferior alternatives.
Key Features
Unique Selling Points:
Comprehensive coverage, official data, instant delivery, user-friendly PDF format.
📋 Manual Details
Coverage Areas
Applicable Models:
All 1997-2000 Aprilia Pegaso 650 models
Geographical Coverage:
Assumed global, as specific country limitations are not mentioned, but factory manuals can vary by region.
Page Count
Page Count:
Not specified, but described as 'COMPLETE, Absolutely No Missing Pages!'
Manual Type
Manual Type:
Workshop Repair & Service Manual
Documentation Level:
Official Service Information
Language
Language:
English
Format
File Format:
PDF
Cross Platform Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine Service:
Complete Engine Service, Disassembly, Reassembly, Engine Removal, Carb Rebuild, Carb Adjustments, Fuel System Service, Lubrication Systems, Cooling System, Timing Chain Service
Transmission Service:
Gearbox Service, Gearbox Removal and Installation, Clutch Removal and Installation
Electrical System:
Ignition, Charging, Starter, Battery, Switches, Wiring Diagrams, Wire/Cable/Hose Routing
Chassis Suspension:
Wheels, Brakes, Steering, Suspension, Axles, Front Suspension, Chassis Assembly
Bodywork:
Bodywork
Procedures Included
Maintenance:
Periodic Maintenance and Tune-Up Procedures, Factory Maintenance Schedules
Repair:
All Factory Repair Procedures, Detailed Specifications, Fault Finding
Diagnostics:
Diagnostic and Repair Procedures
Technical Depth
Depth:
Comprehensive DIY Repair to Professional Technician Level
Illustrations
Diagrams:
Abundant Illustrations, Lots of Pictures & Diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable Manual
File Content
Data Integrity:
100% Complete and Intact, No Missing, Corrupt Pages
Usage Rights
Restrictions:
No restrictions on usage after download
Delivery
Delivery Method:
Instant download link after payment
Support
Customer Support:
Guaranteed customer satisfaction, issue resolution within hours
Return Policy
Policy:
Replacement link or 100% refund if issues encountered
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Engine Family:
Rotax 654
Displacement:
652 cc (approximate, confirmed by common knowledge of the Rotax 654 engine)
Bore X Stroke:
100 mm x 83.6 mm (typical for Rotax 654, manual would provide exact)
Compression Ratio:
10.0:1 (typical for Rotax 654, manual would provide exact)
Performance
Horsepower:
Approx. 48 HP at 6,500 RPM (typical for this engine, manual would provide exact)
Torque:
Approx. 57 Nm at 5,200 RPM (typical for this engine, manual would provide exact)
Fuel System
Carburetor:
Initially Keihin CVK36 (later models may have FI, but the manual implies carburetors are a focus)
Fuel Type:
Unleaded gasoline (95 RON or higher recommended, manual will specify exact grade)
Lubrication
Oil Type:
Specific motorcycle engine oil (e.g., SAE 10W-40 API SG or higher, manual will specify exact grade and API rating)
Cooling System
Cooling Method:
Liquid-cooled
Engine Firing Order
Firing Order:
Provided in manual (typically single cylinder is straightforward)
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Features
Clutch Type:
Wet multi-plate clutch
Fluid Requirements
Transmission Oil Type:
Specific motorcycle transmission oil or API GL-4, manual will specify grade (e.g., SAE 80W-90)
📐 Dimensions
Exterior
Length:
Approx. 2130 mm (Varies by specific model, manual will provide exact)
Width:
Approx. 810 mm (Varies by specific model, manual will provide exact)
Height:
Approx. 1300 mm (Varies by specific model, manual will provide exact)
Weights
Dry Weight:
Approx. 183 kg (Varies by specific model, manual will provide exact)
Gross Vehicle Weight Rating:
Not specified, but manual will detail weight capacities.
Wheels
Front Wheel Size:
19-inch (common for this model, manual will confirm)
Rear Wheel Size:
17-inch (common for this model, manual will confirm)
Tires
Front Tire Size:
e.g., 100/90-19 (manual will specify exact)
Rear Tire Size:
e.g., 130/80-17 (manual will specify exact)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes, front and rear (specific caliper and rotor sizes in manual)
ABS:
Not standard on most models from this era, but possible as an option on later variants. Manual will clarify.
Passive Features
Lighting:
Headlight, taillight, turn signals (bulb types and specifications in manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer with auxiliary indicators (specific function of each light detailed in manual)
Driver Assistance
Traction Control:
Not typically found on models from this period.
Connectivity
Charging System:
Alternator/stator and battery charging system, detailed diagnostics and repair in manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually, but specific interval provided in manual.
Valve Adjustment Interval:
Typically around 10,000 - 15,000 km, manual will confirm exact.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 - 1.9 Liters (with filter change, manual will confirm exact capacity and filter part number)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (specific mixture ratio and type in manual)
Brake Fluid Type:
DOT 4 (manual will specify exact type and bleeding procedures)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, brake pads, chain and sprockets. (Manual will provide detailed inspection and replacement guidelines)
Potential Electrical Issues:
Voltage regulator, stator issues can occur with age. (Manual's wiring diagrams and troubleshooting section are crucial.)
Tools
Required Tools:
General motorcycle mechanic tools, torque wrench, specialized engine tools (detailed list and specifications in manual)
Tightening Torques
Torque Specifications:
Comprehensive list of all critical torque specifications for fasteners throughout the motorcycle, provided in manual.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Segment:
Dual-sport / Adventure touring motorcycle
Engine Basis:
Utilizes the robust Rotax 654 engine, known for its reliability and versatility.
Production
Manufacturing Location:
Likely Italy, though some components might be sourced elsewhere.
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