1997-2000 Daewoo Korando Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Generation: First Generation (Korando Family) Model Years Covered: 1997-2000 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience:...

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Type: Car

Vendor:

Sku: 584265

Tags: 1997 1998 1999 2000 Car Cars Daewoo Korando

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Korando

Model Generation:

First Generation (Korando Family)

Model Years Covered:

1997-2000

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance.

Competitive Analysis

Key Competitors:

Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Nissan Pathfinder (early models), Mitsubishi Pajero/Montero.

Key Features

Vehicle Focus:

Rugged utility, off-road capability, practical design.

Manual Value Proposition:

Provides in-depth technical guidance for maintaining and repairing the vehicle, empowering owners and technicians.

📋 Manual Details

Coverage Areas

Primary Market:

Global (including North America, Europe, Asia)

Specific Variants:

All Korando models equipped with the specified engines and transmissions for the 1997-2000 model years.

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.

Drivetrain:

Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, axles.

Suspension Steering:

Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system.

Brakes:

Front and rear brake systems (disc and drum), anti-lock braking system (ABS) if applicable, parking brake.

Electrical:

Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams, fuses and relays, body control modules.

Body Chassis:

Body panel removal and installation, interior trim, doors, windows, seats, body repair procedures, chassis frame.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis.

Repair Rebuild:

Step-by-step repair procedures for all major mechanical and electrical components, including full engine and transmission rebuilds.

Specifications Data:

Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced diagnostics and component overhaul.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Print Capability:

Printable pages for easy reference in a workshop environment.

Binding Type

Digital Binding:

N/A (Digital document)

Paper Type

Digital Paper Type:

N/A (Digital document)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

C20NE (Opel/Vauxhall sourced 2.0L OHC)

Engine Type Common:

Inline 4-cylinder, SOHC, Naturally Aspirated

Displacement Common:

1998 cc (2.0 Liters)

Bore X Stroke Common:

86.0 mm x 86.0 mm

Compression Ratio Common:

9.2:1

Horsepower Common:

100-115 hp (74-85 kW) @ 5000-5400 rpm (depending on market tune)

Torque Common:

150-170 Nm (110-125 lb-ft) @ 2600-3000 rpm (depending on market tune)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (Petrol)

Engine Variants

Diesel Option:

Yes (e.g., 2.0L Turbo Diesel - VM Motori sourced or indigenous Daewoo diesel)

Diesel Displacement:

Approx. 2.0 Liters

Diesel Horsepower:

Approx. 70-80 hp

Diesel Torque:

Approx. 150 Nm

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Drivetrain Layout:

Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes.

Transfer Case:

Two-speed transfer case with low-range gearing (4L05).

Gear Ratios

Manual 1St Gear:

3.74:1 (typical)

Manual Reverse:

3.53:1 (typical)

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (check manual for specific part number, e.g., GM P/N 12345927 or equivalent)

Automatic Transmission Fluid:

Dexron III (check manual for specific part number, e.g., GM P/N 12378515 or equivalent)

Transfer Case Fluid:

API GL-4 SAE 80W-90 (check manual for specific part number)

📐 Dimensions

Exterior

Length:

Approx. 4035 mm (158.9 in)

Width:

Approx. 1770 mm (69.7 in)

Height:

Approx. 1660 mm (65.4 in)

Wheelbase:

Approx. 2400 mm (94.5 in)

Ground Clearance:

Approx. 200 mm (7.9 in)

Weights

Curb Weight Kg:

Approx. 1500-1650 kg (depending on configuration)

Gross Vehicle Weight Rating Kg:

Approx. 2100-2250 kg

Cargo

Cargo Volume Liters:

Approx. 750 liters (rear seats up)

Cargo Volume Liters Max:

Approx. 1700 liters (rear seats folded)

Wheels Tires

Wheel Size Standard:

15-inch alloy or steel wheels

Tire Size Standard:

235/75R15

Bolt Pattern:

5 x 139.7 mm (5 x 5.5 inches)

Offset:

+30 to +35 mm (typical)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official crash test data available from major agencies like NHTSA or Euro NCAP for this specific model and era.

Active Features

Optional Anti-lock Braking System (ABS) on some models/trims.

Passive Features

Airbags:

Driver and front passenger airbags (standard on most later models within this range).

Seatbelts:

Three-point front seatbelts with pretensioners, two-point or three-point rear seatbelts.

Rollover Protection:

Reinforced body structure for enhanced rollover protection in its class.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette player, optional CD player. Basic speaker system.

Instrument Cluster:

Analog gauges for speedometer, tachometer, fuel, temperature. Warning lights for various systems.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact interval).

Air Filter Replacement Interval:

Every 15,000 - 20,000 km (9,000 - 12,000 miles) or annually.

Spark Plug Replacement Interval:

Every 30,000 - 40,000 km (18,000 - 24,000 miles) for standard spark plugs.

Timing Belt Replacement Interval:

Crucial: Check manual, typically 60,000 - 90,000 km (36,000 - 54,000 miles) for interference engines like C20NE. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Capacity Liters:

Approx. 4.5 liters (with filter)

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 (check manual for exact viscosity based on ambient temperature, e.g., GM P/N 1050002 or equivalent).

Coolant Capacity Liters:

Approx. 7.5 liters

Coolant Type:

Ethylene Glycol based coolant, GM Type 1 coolant or equivalent (typically green).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation).

Known Issues

Engine Common Problems:

Oil leaks (valve cover gasket, oil pan gasket), thermostat issues, potential for head gasket failure if overheated, timing belt failure (if not replaced).

Transmission Common Problems:

Leaking seals, worn clutch components (manual), solenoid issues (automatic).

Suspension Common Problems:

Worn ball joints and tie rod ends, creaking bushings, worn shock absorbers.

Electrical Common Problems:

Corrosion on electrical connectors, alternator and starter motor issues, gauge cluster failures.

Body Common Problems:

Rust and corrosion, especially around wheel arches, sills, and chassis frame. Door lock mechanisms can be problematic.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company (South Korea)

Group Affiliation:

Originally part of Daewoo Group, later acquired by GM.

Model Evolution

Linage:

Based on the Isuzu MU Wizard and Isuzu Amigo platforms, licensed from GM's alliance with Isuzu.

Design Origin:

Production

Production Period:

1997-2000 (for this specific iteration)

Manufacturing Location:

South Korea (primary)

Key Market Introduction:

Launched in the late 1990s, aiming to compete in the growing compact SUV market.

🏆 Awards & Recognition

Recognitions

Off Road Capability Recognition:

Generally regarded as having good off-road capability for its class due to its ladder frame construction and selectable 4WD system.

Ratings

Reliability Perception:

Mixed; reliability can be good if well-maintained, but parts availability and some Daewoo-specific electrical components can be challenging.

Certifications

Emissions Standards:

Meets relevant emissions standards for its respective market (e.g., Euro 2/3 or EPA).