Bmw 5 Series E39 525i Sedan 1997-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Body Style: Sedan Model Designation: 525i Generation Generation Years: 1997-2002 📋 Manual Details Coverage Areas Covered Models: BMW...

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Type: Car

Vendor:

Sku: 396211

Tags: 1997 1998 1999 2000 2001 2002 5 Series 525i BMW Car Cars E39 Sedan

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

Body Style:

Sedan

Model Designation:

Generation

Generation Years:

1997-2002

📋 Manual Details

Coverage Areas

Covered Models:

BMW 5 Series E39 525i Sedan

Covered Years:

1997, 1998, 1999, 2000, 2001, 2002

Manual Type

Type:

Workshop Service Repair Manual

Source:

Official Full Factory Service Manual

Target Audience:

Professional Technicians and DIY Mechanics

Language

Language:

English

Format

File Format:

Printability:

Full Printable

Zoom Capability:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

Content

Detailed Procedures:

Step-by-step repair procedures

Specifications:

Critical specifications

Illustrations:

High-quality diagrams, exploded pictures

Maintenance Procedures:

Maintenance, cleaning, reinstalling

Disassembly Assembly:

Complete disassembly and assembly guidance

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52B25

Engine Type:

Inline 6-cylinder

Displacement:

2.5 Liters (2494 cc)

Valvetrain:

Double Overhead Camshaft (DOHC), 4 valves per cylinder

Bore X Stroke:

84.0 mm x 75.0 mm

Performance

Horsepower:

170 hp @ 5500 rpm (approx.)

Torque:

181 lb-ft @ 3950 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (Bosch Motronic)

Recommended Fuel:

Premium Unleaded Gasoline (91 octane or higher)

🔧 Transmission

Standard

Type:

5-speed Manual (Getrag S5D 320Z)

Optional

Type:

5-speed Automatic (Steptronic)

Features

Drive Type:

Rear-Wheel Drive (RWD)

📐 Dimensions

Exterior

Length:

188.5 inches

Width:

70.2 inches

Height:

56.2 inches

Wheelbase:

111.4 inches

Weights

Curb Weight:

3461 lbs (approx.)

🛡️ Safety Features

Features

Airbags:

Driver, Passenger, Side-impact airbags (standard/optional based on trim)

Braking System:

Anti-lock Braking System (ABS), Dynamic Stability Control (DSC)

Lighting:

Halogen headlights, optional Xenon headlights

Seatbelts:

Front and rear 3-point seatbelts with pre-tensioners

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to Condition Based Service (CBS) system or every 7,500-10,000 miles

Air Filter Replacement:

Refer to CBS or every 30,000 miles

Spark Plug Replacement:

Refer to CBS or every 60,000-100,000 miles (depending on plug type)

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) or LL-98, 0W-30 or 5W-30 synthetic

Coolant:

BMW Blue Antifreeze/Coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 4

Power Steering Fluid:

ATF Dexron III or equivalent