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Aprilia Leonardo 125 1997-2003 Online Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo Model Variant: 125 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Engine Code Prefix: MG (Rotax) 👋 Introduction Market...
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Type: Motorcycle
Vendor:
Sku: 602395
Aprilia Leonardo 125 1997-2003 Online Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo
Model Variant:
125
Production Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003
Codes
Engine Code Prefix:
MG (Rotax)
👋 Introduction
Market Position
Segment:
Premium 125cc Scooter Segment
Target Audience:
Commuters seeking stylish, reliable, and performance-oriented urban transport
Competitive Analysis
Key Competitors:
Honda Pantheon 125, Piaggio Skipper 125, Yamaha Majesty 125
Key Features
Design:
Euro-styled, aerodynamic fairing, comfortable seating position
Performance:
Lively acceleration for its class, capable of highway cruising (where permitted for 125cc)
Handling:
Agile and stable due to quality suspension and chassis design
Practicality:
Underseat storage, comfortable for two riders
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Online Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end (cylinder, piston, valves), Bottom-end (crankshaft, connecting rod), Lubrication system, Cooling system
Fuel System:
Carburetor (Mikuni VM26), Fuel tank, Fuel lines, Fuel pump (if applicable)
Ignition System:
CDI ignition, Spark plugs, Ignition coils, Stator, Flywheel
Transmission:
CVT (Continuously Variable Transmission) system, Drive belt, Torque converter, Planetary gears (if applicable), Gearbox oil
Electrical System:
Battery, Charging system (alternator/stator), Lighting circuits (headlight, taillight, indicators), Starting system (starter motor, solenoid), Wiring diagrams, Fuses, Relays
Brakes:
Front disc brake (caliper, master cylinder, hydraulic lines, rotor), Rear drum brake (or disc if applicable), Brake fluid specifications
Suspension:
Front telescopic forks (oil type, quantity, seal replacement), Rear monoshock absorber (preload adjustment, damping), Swingarm
Steering:
Handlebars, Steering stem, Headset bearings (adjustment, replacement)
Bodywork And Chassis:
Frame components, Fairings, Seat, Body panels, Fasteners, Stands
Procedures Included
Basic Maintenance:
Oil changes, Filter replacements (air, oil), Spark plug inspection/replacement, Chain/belt adjustment, Tire pressure checks
Engine Repair:
Top-end rebuilds, Piston and ring replacement, Valve clearance adjustment, Carburetor cleaning and tuning, Gasket replacement
Transmission Service:
CVT belt inspection and replacement, Roller weight inspection, Clutch assembly maintenance
Electrical Troubleshooting:
Wiring harness diagnostics, Fault finding for starting and charging systems, Lighting circuit repairs
Brake System Service:
Brake fluid flush and replacement, Pad and shoe replacement, Caliper and master cylinder overhauls
Suspension And Steering Service:
Fork seal replacement, Steering bearing maintenance, Shock absorber adjustment
Chassis And Bodywork Repair:
Panel repair and replacement, Fastener torque specifications, Stand maintenance
Technical Depth
Depth:
Full factory-level repair and overhaul procedures
Diagnostic Tools:
Troubleshooting guides, Symptom-based diagnostics
Special Tools:
List of required special tools for specific repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable for physical reference
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
124.5 cc
Bore X Stroke:
52 mm x 58.6 mm
Compression Ratio:
10.0:1 (approx.)
Valve Train:
SOHC, 2 valves
Cooling System:
Liquid-cooled with fan assist
Performance
Horsepower:
10.5 - 11.5 HP @ 8500 RPM (approx., varies by region/tune)
Torque:
9.5 - 10.5 Nm @ 7000 RPM (approx.)
Fuel System
Carburetor Model:
Mikuni VM26
Fuel Type:
Unleaded gasoline (91-98 octane recommended)
Fuel Tank Capacity:
10.0 Liters (approx.)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive:
Automatic (V-belt drive)
Features
Gear Ratios:
Continuously variable (no fixed gear ratios; managed by variator and clutch weights)
Transmission Fluid:
Specific CVT Fluid (refer to manual for exact specification, often a specialized automatic transmission fluid)
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 730 mm
Height:
Approx. 1320 mm
Wheelbase:
Approx. 1380 mm
Weights
Dry Weight:
Approx. 145 kg
Wet Weight:
Approx. 155 kg (with fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter segment not typically subjected to car-like crash ratings)
Active Features
Braking System:
Front disc brake, Rear drum brake (or optional disc on some models), Linked braking (on some versions)
Lighting:
Halogen headlight, LED taillight/brake light, Front and rear turn signals
Passive Features
Frame Construction:
Steel underbone frame
Tires:
Tubeless tires, designed for stability and grip
💡 Technology Features
Infotainment
Features:
Basic analog speedometer, odometer, fuel gauge, and warning lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
No driver-assistance technologies as this is a scooter from the late 90s/early 2000s.
Connectivity
Features:
No connectivity features (e.g., Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months
Oil Filter Change:
Every 6,000 km or 12 months (concurrent with oil change)
Air Filter Cleaning/Replacement:
Clean every 3,000 km, Replace every 6,000 km
Spark Plug Inspection/Replacement:
Inspect every 3,000 km, Replace every 6,000 km or as needed
Cvt Belt Inspection:
Inspect every 6,000 km
Cvt Belt Replacement:
Replace every 12,000 km or as wear dictates
Valve Clearance Check:
Every 6,000 km
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or higher (check manual for precise spec)
Engine Oil Capacity:
Approx. 1.0 Liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze mixture (50% water/50% coolant)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Gearbox Oil Grade:
SAE 80W-90 API GL-4 (for final drive gears, if applicable, separate from CVT)
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, fork seals, exhaust system (corrosion)
Potential Electrical Faults:
Aging wiring harness can lead to intermittent issues; stator failures can affect charging system.
Carburetor Tuning:
Can require periodic adjustment and cleaning due to fuel variability and internal wear.
Cooling System:
Regular coolant flushes are important to prevent corrosion and blockages.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. is an Italian motorcycle manufacturer founded in 1945, known for its performance-oriented sportbikes and scooters.
Model Evolution
Lineage:
The Leonardo series represented Aprilia's entry into the premium maxi-scooter market, competing with established European and Japanese brands.
125Cc Version:
The 125cc model was designed to appeal to younger riders or those seeking a more accessible and economical entry into the larger scooter segment, leveraging the popular Rotax engine.
Production
Manufacturing Location:
Primarily Italy
Key Changes During Era:
Minor styling updates and potential engine tuning refinements over the years, but the core mechanicals remained largely consistent.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the Leonardo 125 may not be widely publicized, the model was well-received for its design and performance within its class during its production run.
Ratings
Consumer Reviews:
Generally positive reviews for build quality, handling, and performance relative to its 125cc displacement.
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