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1997-2003 Holden RODEO TF R7 R9 3.2L Petrol 6VD1 Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Rodeo Chassis Code: TF Generation Codes: R7, R9 Production Years: 1997-2003 Engine Code: 6VD1 Engine Type: Petrol 👋 Introduction Market Position Market Position:...
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Type: Truck
Vendor:
Sku: 97979
1997-2003 Holden RODEO TF R7 R9 3.2L Petrol 6VD1 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Rodeo
Chassis Code:
TF
Generation Codes:
R7, R9
Production Years:
1997-2003
Engine Code:
6VD1
Engine Type:
Petrol
👋 Introduction
Market Position
Market Position:
The Holden Rodeo TF was a popular light commercial vehicle and utility vehicle in Australia and New Zealand, often competing with models like the Toyota Hilux, Mitsubishi Triton, and Nissan Navara. It was known for its robustness and versatility.
Competitive Analysis
Competitive Analysis:
During its production run, the Holden Rodeo TF offered a balance of utility, affordability, and a range of engine options. The 3.2L V6 (6VD1) engine provided a significant power advantage over many four-cylinder competitors, making it a strong choice for towing and demanding work.
Key Features
Key Features:
This manual provides comprehensive coverage for the 3.2L V6 petrol engine variant of the Holden Rodeo TF, essential for owners and mechanics looking to maintain or repair this specific configuration. Its PDF format ensures broad accessibility and ease of use across various devices.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Page Count
Page Count:
Estimated 1000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch operation, manual gearbox, transfer case (if applicable), driveshafts, differentials, independent front suspension, solid rear axle suspension, power steering, hydraulic braking system, ABS (if equipped), body panel repair, chassis frame inspection and repair, routine maintenance procedures, electrical systems (lighting, charging, starting, ignition, instrumentation, comfort controls), wiring diagrams
Procedures Included
Procedures Included:
Step-by-step repair and overhaul procedures, diagnostic troubleshooting guides, maintenance schedules, fluid level checks and changes, component replacement, system adjustments, wiring harness tracing, electrical component testing, torque specifications for fasteners, specifications for wear limits, alignment procedures
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to major overhaul and repair. Includes diagnostic information for identifying and resolving common issues. Suitable for amateur mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire document. Clear graphics and schematics.
Binding Type
Binding Type:
N/A (Digital PDF, user printable)
Paper Type
Paper Type:
N/A (Digital PDF, user printable)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.2L V6 Petrol (6VD1)
Performance
Engine Displacement:
3165 cc
Bore X Stroke:
89.4 mm x 84.0 mm
Compression Ratio:
Approximately 9.0:1 (check specific sub-model for exact)
Horsepower:
Approx. 174 hp (130 kW) at 5000 rpm (varies slightly by year/model)
Torque:
Approx. 250 Nm (184 lb-ft) at 3000 rpm (varies slightly by year/model)
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Layout
Engine Layout:
SOHC V6
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil packs
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual Transmission
Optional
Transmission Optional:
4-speed Automatic Transmission
Features
Drivetrain:
Rear-Wheel Drive (RWD) or Selectable Four-Wheel Drive (4WD)
📐 Dimensions
Exterior
Wheelbase:
Varies by body style (e.g., short wheelbase, long wheelbase) - typically around 2975 mm for long wheelbase variants.
Weights
Curb Weight:
Approx. 1700 - 1900 kg (varies significantly by body style, 2WD/4WD, and options)
Gross Vehicle Weight Rating Gvwr:
Typically around 2600 - 2800 kg (varies by model)
🛡️ Safety Features
Ratings
Safety Ratings:
ANCAP ratings for this era are generally moderate. Specific ratings for the TF generation may vary by model year and crash test configuration.
Active Features
Active Features:
Anti-lock Braking System (ABS) was optional or standard on higher trims depending on the year. Power-assisted steering.
Passive Features
Passive Features:
Seatbelts, crumple zones, reinforced cabin structure. Airbags were optional or standard on later models/higher trims.
💡 Technology Features
Infotainment
Infotainment System:
Base factory radio with AM/FM and CD/cassette player. Speaker configuration varied by trim level.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on basic vehicle operation and safety features like ABS on select models.
Connectivity
Connectivity Options:
No integrated Bluetooth or smartphone connectivity from the factory.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 7,500 km or 6 months, whichever comes first. (Refer to manual for precise intervals).
Air Filter Replacement Interval:
Inspect every 15,000 km, replace as needed or every 30,000 km. (Refer to manual for precise intervals).
Spark Plug Replacement Interval:
Typically 60,000 - 100,000 km depending on spark plug type. (Refer to manual for precise intervals).
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 is commonly recommended for most conditions. (Crucial to verify with manual for specific viscosity and API rating).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Ensure it's suitable for aluminium engines. (Verify with manual for specific type).
Transmission Fluid Manual:
GL-4 rated gear oil, SAE 75W-90 or 80W-90. (Verify with manual).
Transmission Fluid Automatic:
Dexron III or equivalent. (Verify with manual for exact specification).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. (Verify with manual).
Known Issues
Common Issues:
Timing chain wear (can lead to rattling noises or timing issues), radiator and cooling system issues (overheating), minor oil leaks from engine seals, front suspension component wear (ball joints, tie rod ends), clutch wear in manual transmissions, potential for exhaust manifold cracks (depending on specific engine variants and usage).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Holden is an iconic Australian automotive brand with a long history of manufacturing and selling vehicles tailored to Australian conditions.
Model Evolution
Model Evolution:
The TF Rodeo was the third generation of the Isuzu D-Max based Holden Rodeo. It underwent facelifts and updates during its production run, with the R7 and R9 designations referring to specific update phases or engine/chassis configurations within this generation.
Production
Production Location:
Assembled in Thailand by Isuzu, and sold in Australia under the Holden badge.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Holden Rodeo platform, widely recognized for its robustness and utility in the pickup truck market, often received positive reviews for its value for money and off-road capability, particularly in 4WD configurations.
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