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BMW R850 R850GS 1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R 850 R Model Variant: R 850 GS Year: 1997 Codes Engine Code Prefix: R850 👋 Introduction Market Position Market Segment: Adventure Touring...
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Type: Motorcycle
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Sku: 434191
BMW R850 R850GS 1997 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 850 R
Model Variant:
R 850 GS
Year:
1997
Codes
Engine Code Prefix:
R850
👋 Introduction
Market Position
Market Segment:
Adventure Touring / Sport Touring Motorcycle
Competitive Analysis
Competitors 1997:
Honda VFR750F, Kawasaki GTR1000, Yamaha TDM850
Key Features
Engine Configuration:
Two-cylinder boxer engine with single overhead camshaft (SOHC) per cylinder
Suspension System:
Telelever front suspension and Paralever rear shaft drive suspension for improved ride and handling
Design Philosophy:
Combines touring comfort with off-road capability, known for robust engineering and Boxer engine characteristics
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for this era/scope)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely PDF (Digital Download) or Printed Book
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel injection, ignition, lubrication, cooling, exhaust, engine mechanical (disassembly/assembly of cylinder heads, pistons, crankshaft, etc.)
Transmission Drivetrain:
Gearbox (5-speed), clutch operation and adjustment, final drive (shaft drive), universal joints
Chassis Suspension:
Frame, front suspension (Telelever), rear suspension (Paralever), wheel bearings, steering system
Braking System:
Hydraulic brake systems (front and rear), ABS (if equipped), brake pad replacement, caliper service, master cylinder service
Electrical System:
Battery, charging system (alternator, regulator), starter motor, lighting (headlights, taillights, turn signals), instrumentation, wiring diagrams, fuses, relays, ignition coils
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filter replacement
Bodywork Trim:
Fairing components, seat removal, body panel fasteners, tank removal
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug inspection/replacement, valve clearance adjustment, drive shaft lubrication, brake fluid flush/bleed, coolant flush/refill
Troubleshooting:
Diagnostic flowcharts, fault finding for common issues (e.g., starting problems, running issues, electrical faults)
Repair Procedures:
Engine component overhaul, transmission repair, suspension component replacement, brake caliper overhaul, starter motor replacement, alternator testing
Adjustment Procedures:
Throttle cable adjustment, clutch lever adjustment, idle speed setting
Technical Depth
Diagnostics:
Detailed diagnostic procedures, fault code interpretation (if applicable for the era), electrical system testing using multimeters
Engine Rebuild:
Complete engine disassembly, cleaning, inspection, measurement of wear limits, reassembly with torque specifications
Electrical Schematics:
Detailed and clear wiring diagrams for all electrical systems
Special Tools:
Listing of required special tools and their BMW part numbers for specific tasks
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans suitable for printing, clear text and diagrams
Binding Type
Binding Type:
N/A (for digital format); If printed: Perfect bound or spiral bound
Paper Type
Paper Type:
N/A (for digital format); If printed: Durable, high-quality paper stock suitable for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, horizontally opposed boxer twin
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.0:1
Power Output Hp:
70 hp @ 7,500 rpm
Torque Nm:
77 Nm @ 5,500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection system
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
25 Liters
Lubrication
Oil Capacity:
3.0 Liters (with filter change)
Recommended Oil Grade:
SAE 15W-50 or 20W-50 API SG or higher
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch, hydraulically actuated
Features
Drive Type:
Shaft drive to rear wheel
Final Drive Ratio:
3.00:1 (typically)
📐 Dimensions
Exterior
Length Mm:
2190 mm
Width Mm:
930 mm (approx. handlebars)
Height Mm:
1370 mm (approx. windshield)
Weights
Dry Weight Kg:
217 kg
Gross Vehicle Weight Rating Kg:
420 kg
Maximum Payload Kg:
203 kg
🛡️ Safety Features
Ratings
ABS:
Optional (BMW Motorrad ABS II)
Active Features
Braking System Features:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear)
Lighting:
Halogen headlight, LED taillight and indicators
Passive Features
Chassis Design:
Steel tube frame providing rigidity and impact absorption
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, odometer, trip meters, fuel gauge, warning lights (oil pressure, battery, ABS, neutral)
Driver Assistance
ABS System:
BMW Motorrad ABS II (optional) – a two-channel system offering improved braking stability
Connectivity
Diagnostic Interface:
Pre-OBD-II era, relies on specific BMW diagnostic tools or troubleshooting by component testing
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first
Valve Adjustment Interval:
Every 20,000 km
Spark Plug Replacement Interval:
Every 20,000 km (inspection and gap check)
Fluid Specifications
Brake Fluid Type:
DOT 4 (DOT 4 LV for ABS II systems)
Gearbox Oil Type:
BMW Gear Oil (or equivalent GL-5, 75W-90 or 80W-90)
Final Drive Oil Type:
BMW Final Drive Oil (or equivalent GL-5, 80W-90)
Coolant Type:
BMW Coolant (or ethylene glycol-based antifreeze with corrosion inhibitors)
Known Issues
Common Wear Items:
Clutch wear, ABS sensor issues (if equipped), fuel injector cleaning, drive shaft spline lubrication (critical for longevity)
Potential Electrical Faults:
Corrosion in wiring connectors, regulator/rectifier failures
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long history of producing reliable and innovative motorcycles, particularly known for its boxer engines and shaft drive systems since the 1920s.
Model Evolution
R850 Series Context:
The R850 series was introduced as a more accessible and lighter-weight alternative to the larger R1100 series, offering a balance of performance and manageability.
Production
Production Period:
The R850 R and R850GS models were produced from the mid-1990s into the early 2000s, with this 1997 model representing a key year in its development.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Bmw Motorrad Reputation:
BMW motorcycles are consistently recognized for their build quality, reliability, and innovative engineering.
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