🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

1997

Platform:

NS (Second Generation)

👋 Introduction

Positioning:

The 1997 Chrysler Voyager was a key player in the burgeoning minivan segment, offering practicality and family-friendly features that made it a popular choice for American households.

Competitors:

Competed directly with vehicles such as the Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, and domestic versions of Japanese minivans like the Toyota Previa and Honda Odyssey.

Features:

Front-wheel drive, spacious interior with flexible seating configurations, available all-wheel drive on some trims, and a range of powertrain options.

📋 Manual Details

Coverage:

All service and repair for the 1997 Chrysler Voyager.

Page Count:

Estimated 1500+ pages (typical for comprehensive factory service manuals of this era).

Manual Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed diagrams, specifications, disassembly, inspection, repair, and assembly procedures for all engine components.

Engine Control System:

Fuel injection, ignition system, emissions controls, sensors, actuators, diagnostic trouble codes (DTCs), and module testing.

Transmission Mechanical:

Coverage for both automatic transmissions, including disassembly, overhaul, and reassembly procedures, torque specifications, and adjustments.

Transmission Control:

Electronic control unit (ECU) operation, solenoids, sensors, and diagnostic procedures for automatic transmission control.

Brake System:

Hydraulic system, ABS components, brake fluid specifications, disc and drum brake overhaul, and bleeding procedures.

Suspension System:

Front and rear suspension components, springs, shock absorbers, ball joints, bushings, alignment specifications, and troubleshooting.

Steering System:

Power steering system, steering gear, tie rods, and steering column components, including fluid specifications and service.

Electrical System:

Wiring diagrams for all circuits, component locations, charging system (alternator, battery), starting system, lighting, instruments, and accessories.

HVAC System:

Air conditioning system, heater core, blower motor, controls, refrigerant handling, and system diagnostics.

Body And Interior:

Door and window mechanisms, seat adjustments, trim panels, body panel repair, and chassis specifications.

Maintenance:

Regular scheduled maintenance, fluid changes, filter replacements, and lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and intermittent faults, using symptom-based troubleshooting charts.

Repair:

Step-by-step repair instructions for all major components and systems, including torque specifications and special tool requirements.

Diagnostics:

Detailed diagnostic information for engine, transmission, ABS, and other electronic control modules, including OBD-II codes and procedures.

Depth:

Comprehensive coverage from basic maintenance and adjustments to full engine and transmission overhauls, electrical system diagnostics, and body repairs.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans suitable for printing, with clear diagrams and readable text.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code And Type:

EDZ 3.0L V6 SOHC (Mitsubishi-sourced)

Displacement:

2972 cc (181.4 cu in)

Bore X Stroke:

91.1 mm x 76.2 mm (3.59 in x 3.00 in)

Compression Ratio:

8.9:1

Horsepower:

142 hp @ 5000 rpm

Torque:

176 lb-ft @ 3700 rpm

Engine Code And Type:

EGA 3.3L V6 OHV

Displacement:

3301 cc (201.5 cu in)

Compression Ratio:

9.3:1

Horsepower:

158 hp @ 4700 rpm

Torque:

203 lb-ft @ 3400 rpm

Engine Code And Type:

3.8L V6 OHV (VIN 5)

Displacement:

3778 cc (230.5 cu in)

Compression Ratio:

9.3:1

Horsepower:

166 hp @ 4500 rpm

Torque:

227 lb-ft @ 3200 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Fuel Tank Capacity:

Approximately 20 gallons (75.7 liters)

🔧 Transmission

Transmission Type:

4-speed Automatic Transaxle (41TE/42LE)

Transmission Type:

Not applicable for 1997 model year.

Features:

Electronically controlled with overdrive, torque converter clutch (TCC) for improved fuel economy.

Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent (refer to manual for exact specification and part number).

Capacity:

Approximately 7.5 quarts (7.1 liters) for fluid change, higher for overhaul.

📐 Dimensions

Wheelbase:

112.1 inches (2847 mm)

Length:

187.4 inches (4760 mm)

Width:

72.2 inches (1834 mm)

Height:

67.7 inches (1720 mm)

Curb Weight:

Approximately 3800 - 4200 lbs (1724 - 1905 kg), varies by engine and options.

Gross Vehicle Weight Rating Gvwr:

Approximately 5300 - 5700 lbs (2404 - 2585 kg).

Cargo Volume:

Up to 150 cubic feet with rear seats removed.

🛡️ Safety Features

NHTSA Front Impact Driver:

4 Stars (1997 model year)

NHTSA Front Impact Passenger:

4 Stars (1997 model year)

NHTSA Side Impact Front Driver:

5 Stars (1997 model year)

NHTSA Side Impact Front Passenger:

5 Stars (1997 model year)

NHTSA Side Impact Rear Driver:

5 Stars (1997 model year)

NHTSA Side Impact Rear Passenger:

5 Stars (1997 model year)

Active Safety:

Four-wheel Anti-lock Braking System (ABS) available on most models, power-assisted brakes.

Passive Safety:

Driver and front passenger airbags, three-point seatbelts in all seating positions, child seat anchor points (LATCH system not standard until later years).

💡 Technology Features

Infotainment System:

Basic AM/FM radio with cassette player, optional CD player. Simple climate controls.

Driver Assistance:

Limited by modern standards; ABS was the primary advanced feature. Cruise control was a common option.

Connectivity Features:

No modern connectivity features such as Bluetooth or USB ports. Basic power outlets for accessories.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months (refer to manual for severe duty conditions).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Recommended at 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (e.g., platinum).

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months.

Engine Oil:

SAE 5W-30 (API Service SG or higher recommended). Check manual for exact specification and capacity.

Coolant:

Chrysler Antifreeze/Coolant (Mopar HOAT) or equivalent. Typically a 50/50 mix of ethylene glycol and distilled water.

Brake Fluid:

DOT 3 Brake Fluid.

Common Issues:

Transmission solenoid issues (especially on the 41TE/42LE), head gasket leaks on 3.0L Mitsubishi engine, AC system leaks, power window regulator failures, rear suspension sagging, and intermittent electrical gremlins.

Intake Manifold Gaskets:

Leaking intake manifold gaskets, particularly on the 3.3L and 3.8L engines, can lead to coolant leaks and drivability issues.

📚 Vehicle History

Heritage:

Chrysler has a long-standing reputation for innovation in the automotive industry, particularly with the introduction of the minivan concept in the mid-1980s.

Evolution:

The 1997 Voyager is part of the second generation (NS) of Chrysler minivans, which saw significant redesigns and improvements over the original 'T-115' platform. The NS introduced a more aerodynamic profile and enhanced safety features.

Production Years:

Chrysler Voyager and its Dodge Caravan sibling were produced from 1984 to 2003 for the North American market.

Manufacturing Locations:

Primarily St. Louis Assembly Plant, Missouri, USA.

🏆 Awards & Recognition

Recognitions:

The Chrysler minivan platform consistently received accolades for its practicality and innovation, often appearing on 'best of' lists for family vehicles during its production run. While specific awards for the '97 Voyager aren't prominently highlighted, it represented a refined iteration of a segment-defining vehicle.

Ratings:

Consumer satisfaction reports generally rated the Voyager favorably for its utility and interior space, though reliability perceptions varied by powertrain and specific components.