General Information Service Information:
Identification Codes, Jacking & Lifting, Maintenance Schedule, Noise, Vibration, Harshness (NVH)
Chassis:
Suspension (Front/Rear), Wheels & Tires, Driveline System (Driveshaft, Rear Axle/Differential), Brake System (Front/Rear Disc, Parking, Hydraulic, Power, Dynamic Systems), Steering System (Power Steering Components, Steering Column, Airbag Sliding Contact, Diagnostic Codes)
Powertrain:
Engine System, Engine Cooling, Supercharger Cooling, Fuel Charging & Control, Accessory Drive, Starting System, Ignition System, Emission Control, Intake Air, Evaporative Emissions, Electronic Engine Controls
Transmission Drivetrain:
Automatic Transaxle/Transmission, Manual Transaxle/Transmission
Exhaust Fuel System:
Exhaust System (Muffler, Catalytic Converter, Heat Shields), Fuel Tank & Lines, Acceleration Control, Speed Control
Electrical:
Climate Control System, Instrument Cluster, Panel Illumination, Charging System, Entertainment System, Lighting, Module Communications Network, Anti-Theft System
Body And Paint:
Body Panels (Front), Body Closures, Interior Trim, Exterior Trim, Mirrors, Seating, Glass, Frames & Mechanisms, Instrument Panel, Console, Handles, Locks, Latches, Entry Systems, Wipers & Washers, Convertible Top, Bumpers, Safety Belts, Supplemental Restraint System (SRS)
Wiring Diagrams:
Extensive diagrams for Audio, Navigation, Charging, Climate, Seats, Lighting, Convertible Top, Cooling Fan, Engine Controls, Headlamps, Autolamps, Heated Window, Horn, Cigar Lighter, Instrument Cluster, Interior Lamps, Luggage Compartment, Module Communications, Overhead Console, Parking Lamps, Rear Lamps, License Lamps, Anti-Theft, Power Distribution, Power Door Locks, Power Mirrors, Power Windows, Remote Keyless Entry, Reversing Lamps, Shift Interlock, Speed Control, SRS, Splice Locations, Starting System, and more.
Estimated Page Count:
Highly comprehensive, likely exceeding 1500 pages based on coverage scope.
Manual Type:
OEM Workshop Service Repair Manual
File Size:
Approximately 100 MB
Features:
Single PDF file, no software installation required, searchable content, bookmarked sections.
All Major Systems:
Comprehensive coverage of all major mechanical, electrical, and body systems.
Repair And Maintenance:
Detailed step-by-step procedures for inspection, diagnosis, repair, removal, installation, and replacement of all components.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and specific diagnostic trouble code (DTC) explanations.
Depth Of Information:
Factory-level technical information, suitable for both DIY enthusiasts and professional technicians.
Engine 2:
7.3L Power Stroke V8 Turbo Diesel (IDI and OHV variants)
Engine 1:
4.6L Triton V8 (SOHC)
Engine 3:
5.4L Triton V8 (SOHC)
Engine 4:
4.9L Inline-6 (300 cu in) - Likely still available in some configurations.
Horsepower Torque Diesel:
7.3L Power Stroke: Approx. 215 hp, 450 lb-ft torque (figures may vary slightly by specific variant).
Horsepower Torque 4.6L:
4.6L Triton V8: Approx. 215 hp, 290 lb-ft torque.
Horsepower Torque 5.4L:
5.4L Triton V8: Approx. 235 hp, 330 lb-ft torque.
Horsepower Torque 4.9L:
4.9L I6: Approx. 155 hp, 260 lb-ft torque.
Fuel System Diesel:
Direct Injection (IDI) or HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) for Power Stroke.
Fuel System Gasoline:
Electronic Fuel Injection (EFI)
Oil Change Interval:
Typically 3,000-5,000 miles for conventional oil, or 5,000-7,500 miles for synthetic oil. Diesel engines may have different recommendations. Consult manual for exact intervals based on engine and oil type.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, depending on transmission type and service conditions. Manual will specify.
Engine Oil Specification:
Consult manual for specific viscosity grades (e.g., 5W-30, 10W-30 for gasoline; 15W-40 for diesel) and API service classifications (e.g., API SF/CD, SG/CE). Power Stroke diesel requires specific oil formulations.
Coolant Specification:
Ford Premium Extended Life Coolant (Green) or equivalent. Manual will specify type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid, as specified in the manual. Ensure correct fluid type for ABS systems.
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, U-joints, brake components, and exhaust systems can be common wear items due to the heavy-duty nature of the truck. Diesel specific issues may include injector or glow plug concerns. Electrical gremlins can also occur.
Comprehensive Schedule:
The manual includes a detailed maintenance schedule outlining recommended service at various mileage or time intervals for all systems.