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1997 GMC K3500 Service & Repair Manual

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🏷️ Basic Information Identification Make: GMC Model: K3500 Year: 1997 Generation Generation Name: GMT400 (Second Generation) Generation Years: 1988-1998 Codes Platform Code: GMT400 👋 Introduction Market Position Target Audience: DIYers,...
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Type: Truck
Vendor:
Sku: 203177
1997 GMC K3500 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
GMC
Model:
K3500
Year:
1997
Generation
Generation Name:
GMT400 (Second Generation)
Generation Years:
1988-1998
Codes
Platform Code:
GMT400
👋 Introduction
Market Position
Target Audience:
DIYers, independent repair shops, fleet maintenance
Competitive Analysis
Advantage Over Print:
Instant access, searchability, multimedia potential (though not explicitly stated), no wear-and-tear
Key Features
Licensing:
Officially licensed, derived from OE (Original Equipment) materials
Accessibility:
Compatible with PC, laptop, smartphone, tablet via internet browser
Value Proposition
Cost Savings:
Enables DIY repairs to save on labor costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Reassembly
Page Count
Estimated Page Count:
1,000+
Manual Type
Type:
Online Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital (Web-based Access)
Access
Subscription Period:
1 Year
📖 Manual Coverage
Systems Covered
Engine:
Yes (Vortec 454 CID V8, Vortec 7400 (7.4L) V8, Vortec 5000 (5.0L) V8, Vortec 5700 (5.7L) V8, 4.3L V6)
Fuel System:
Yes (MPI, fuel pump, injectors, lines, tank)
Transmission:
Yes (4L80E Automatic, NV4500 Manual)
Drivetrain:
Yes (Front and Rear Axles, Transfer Case, Driveshafts, CV Joints)
Suspension:
Yes (Front Independent Torsion Bar, Rear Leaf Springs, Shocks, Control Arms, Bushings)
Steering:
Yes (Power Steering Pump, Gearbox, Linkages, Column)
Brakes:
Yes (Front Disc, Rear Drum/Disc, ABS, Hydraulic System, Parking Brake)
Electrical System:
Yes (Wiring Diagrams, Battery, Alternator, Starter, Lighting, Fuses, Relays)
Climate Control:
Yes (HVAC System, A/C Compressor, Heater Core, Blower Motor, Controls)
Body And Chassis:
Yes (Frame, Body Panels, Doors, Glass, Bumpers, Interior Trim)
Exhaust System:
Yes (Manifolds, Catalytic Converter, Muffler, Pipes)
Cooling System:
Yes (Radiator, Thermostat, Water Pump, Hoses, Fan)
Procedures Included
Maintenance:
Oil Changes, Fluid Top-offs, Filter Replacements, Inspections
Repair:
Engine Overhauls, Transmission Rebuilds, Brake Component Replacement, Suspension Component Replacement
Diagnostics:
Component Testing, Fault Code Interpretation, Troubleshooting Flowcharts
Troubleshooting:
Step-by-step guides for common and uncommon issues
Installation:
Component installations and replacements
Wiring:
Detailed wiring diagrams and circuit descriptions
Technical Depth
Depth:
Factory-level detail suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Digital Format:
Web-based (browser accessible)
Print Quality
Print Capability:
Printable pages (user-dependent)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Text Search:
Yes (typical for online manuals)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.3L V6, 5.0L V8 (L43 Vortec 5000), 5.7L V8 (L31 Vortec 5700), 7.4L V8 (L29 Vortec 7400)
Performance
Horsepower Range:
Approx. 160-330 hp (depending on engine)
Torque Range:
Approx. 230-450 lb-ft (depending on engine)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Cylinder Block
Material:
Cast Iron
Cylinder Head
Material:
Cast Iron
Ignition System
Type:
Distributorless Ignition System (DIS) for some engines, Distributor ignition for others
Cooling System
System Type:
Pressurized, liquid-cooled
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4L80E)
Optional
Transmission Type:
5-speed Manual (NV4500)
Features
4L80E Features:
Heavy-duty electronically controlled automatic transmission
Nv4500 Features:
Robust manual transmission with overdrive
Fluid Type
Automatic Fluid:
Dexron III (or equivalent)
Manual Fluid:
GM Synchromesh (or equivalent API GL-4 75W-90)
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab, Crew Cab
Wheelbase Options:
130.0 inches, 155.0 inches
Weights
Gvwr Range:
8,600 - 10,000+ lbs (depending on configuration)
Curb Weight Range:
Approx. 5,500 - 6,500 lbs
Cargo
Bed Lengths:
6.5 ft (short box), 8 ft (long box)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not extensively rated for this era, but generally considered robust
Active Features
ABS:
Available (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger airbags standard for 1997 model year
Seatbelts:
Front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player
Driver Assistance
Cruise Control:
Available
Connectivity
OBD Ii:
Standard OBD-II (On-Board Diagnostics II) compliant
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to owner's manual, typically 3,000-7,500 miles depending on driving conditions and oil type.
Transmission Fluid Change:
Typically 30,000-60,000 miles for automatic, refer to manual for manual transmission.
Fluid Specifications
Engine Oil Type:
Refer to manual; likely 5W-30 or 10W-30 for gasoline engines, depending on temperature.
Coolant Type:
GM Type II Extended Life Coolant (or equivalent green ethylene glycol-based coolant)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Ball joints, tie rod ends, exhaust components, fuel pump, intake manifold gaskets (on 5.0L/5.7L Vortec)
Engine Specific Notes:
5.7L Vortec (L31) can be prone to intake manifold gasket leaks. 7.4L Vortec (L29) is generally very robust.
Transmission Specific Notes:
4L80E is a durable transmission, but proper fluid maintenance is critical. NV4500 can have clutch or internal wear with high mileage/heavy use.
📚 Vehicle History
Brand Heritage
Brand Focus:
GMC trucks are known for their heavy-duty capabilities and commercial heritage.
Model Evolution
K Series Legacy:
The K-series represents GMC's line of four-wheel-drive trucks, a lineage dating back decades.
Production
Manufacturing Location:
United States (various GM assembly plants)
Production End Year For Gmt400:
1998
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1997 K3500 may not be widely publicized, the GMT400 platform as a whole received positive reviews for its redesign and capabilities.
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