General Information:
Vehicle identification, basic maintenance, safety precautions, tools and equipment.
Routine Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, tire rotation, lubrication.
Engine Mechanical:
Engine removal and installation, internal engine components (pistons, rings, bearings, valves), cylinder head overhaul, timing components.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, evaporative emission control (EVAP) system.
Lubrication And Cooling System:
Oil pump, oil filter, oil cooler, radiator, water pump, thermostat, coolant hoses, cooling fan.
Engine Specifications:
Detailed specifications for all applicable engines, including bore, stroke, compression ratio, torque specifications, and valve clearances.
Transmission Drivetrain:
Manual and automatic transmission removal/installation, internal components, torque converter, drive shafts, U-joints, differential.
Steering System:
Power steering pump, steering gear/rack and pinion, steering column, tie rods, power steering fluid.
Suspension And Shocks:
Front and rear suspension components (ball joints, control arms, springs, shocks/struts), alignment specifications.
Brake System:
Disc and drum brake systems, brake pads, rotors, calipers, wheel cylinders, brake lines, master cylinder, ABS (if equipped).
Body Work:
Body panel repair, door mechanisms, tailgate operation, interior trim, bumpers, cosmetic components.
Intake And Exhaust:
Intake manifold, exhaust manifold, catalytic converter, mufflers, exhaust pipes, air filter housing.
Electrical System:
Wiring diagrams, battery, charging system (alternator), starting system (starter), ignition system, lighting, fuses, relays, body control modules.
Heating Ventilation And Air Conditioning HVAC:
Heater core, blower motor, A/C compressor, refrigerant system, climate controls.
Advanced Troubleshooting:
Diagnostic procedures, common fault codes, symptom-based troubleshooting guides.
Maintenance Procedures:
Detailed step-by-step instructions for all routine maintenance tasks.
Repair Procedures:
Comprehensive instructions for component replacement and repair across all major vehicle systems.
Diagnostic Procedures:
Methods for identifying and diagnosing problems using visual inspection, test equipment, and symptom analysis.
Installation Procedures:
Guidance for installing new or replacement parts and components.
Rebuilding Procedures:
Detailed instructions for overhauling engines, transmissions, and other major components.
Troubleshooting Guides:
Structured approaches to identify and resolve specific vehicle issues.
Depth Of Coverage:
Comprehensive, from basic maintenance to advanced diagnostics and full rebuilds.
Diagnostic Codes:
Likely includes OBD-I and early OBD-II diagnostic trouble codes (DTCs) relevant to the 1997 model year.
Wiring Diagrams:
Essential, detailed electrical wiring diagrams for all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners across the vehicle.
Fluid Capacities And Types:
Exact fluid types and quantities for all reservoirs (engine oil, coolant, transmission fluid, brake fluid, power steering fluid, differential fluid).
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Consult manual for specifics.
Coolant Flush Interval:
Every 30,000-60,000 miles or 2-4 years. Consult manual for specific interval and coolant type.
Transmission Fluid Change:
Automatic: 30,000-60,000 miles. Manual: Check fluid condition, typically longer intervals. Consult manual for specifics.
Spark Plug Replacement:
Varies by plug type (e.g., copper vs. platinum/iridium). Consult manual or tune-up chart.
Engine Oil Spec:
API Service SG or higher. Viscosity: 5W-30 recommended for most conditions. Check owner's manual for precise recommendation.
Coolant Spec:
Ethylene Glycol based. Typically 50/50 mix with distilled water. Dex-Cool or equivalent may be specified for some vehicles/years, but likely traditional green coolant for 1997.
Transmission Fluid Automatic Spec:
Dexron III or equivalent.
Transmission Fluid Manual Spec:
Refer to manual for specific GL rating and viscosity (e.g., GL-4 or GL-5).
Power Steering Fluid Spec:
Dexron III or equivalent.
Common Issues Engine:
Intake manifold gasket leaks (especially on Vortec V6), oil pressure sensor failures, thermostat housing leaks, carbon buildup in cylinder heads.
Common Issues Transmission:
Torque converter shudder (automatic), clutch wear (manual), shift linkage issues.
Common Issues Suspension Steering:
Ball joint wear, tie rod end wear, sway bar links, power steering pump whine/leaks.
Common Issues Electrical:
Alternator failure, starter motor issues, faulty window regulators, corrosion on electrical connectors, body control module issues.
Common Issues Body:
Rust in wheel wells, rocker panels, and cab corners; tailgate hinge wear.