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Kia Sportage 1997 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Sportage Year: 1997 Codes Chassis Code: KJ Introduction Market Position Segment: Compact SUV Target Audience: Consumers seeking a versatile, rugged, and affordable SUV Competitive...
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Sku: 71418
Kia Sportage 1997 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Sportage
Year: 1997
Codes
Chassis Code: KJ
Introduction
Market Position
Segment: Compact SUV
Target Audience: Consumers seeking a versatile, rugged, and affordable SUV
Competitive Analysis
Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Key Features
Body Styles: 2-door convertible, 4-door SUV
Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD)
Manual Details
Coverage Areas
Manual Type: Factory Service Repair Manual
Language: English
Format: PDF Download
Page Count
Page Count Estimated: Hundreds of pages
Manual Coverage
Systems Covered
Engine: Yes
Transmission Manual: Yes
Transmission Automatic: Yes
Drivetrain 4Wd: Yes
Suspension: Yes
Brakes: Yes
Steering: Yes
Cooling System: Yes
Fuel System: Yes
Exhaust System: Yes
Electrical System General: Yes
Lighting System: Yes
Instrumentation: Yes
Body Exterior: Yes
Body Interior: Yes
HVAC System: Yes
Safety Restraints: Yes
Procedures Included
Maintenance: Yes
Troubleshooting: Yes
Diagnostics: Yes
Repair: Yes
Overhaul Rebuild: Yes
Wiring Diagrams: Yes
Specifications Torque: Yes
Schematics Hydraulic Pneumatic: Yes
Technical Depth
Depth Level: Complete Factory Diagnostic and Repair
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, printable
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code: FE3
Engine Type: Inline 4-Cylinder
Displacement: 2.0 Liters (1998cc)
Valvetrain: DOHC, 16 Valves
Bore X Stroke: 85.0 mm x 88.0 mm
Compression Ratio: 9.2:1
Horsepower Net Hp: 122 hp @ 5,600 RPM
Torque Net Lb-Ft: 135 lb-ft @ 4,500 RPM
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline
Octane Rating Recommended: 87 AKI
Transmission
Standard
Transmission Type: 5-Speed Manual
Optional
Transmission Type: 4-Speed Automatic
Features
Transfer Case: Electronic 2-speed transfer case (4WD models)
Dimensions
Exterior
Length: 167.7 inches
Width: 69.5 inches
Height: 65.2 inches
Wheelbase: 103.7 inches
Front Track: 58.9 inches
Rear Track: 59.0 inches
Weights
Curb Weight Min: 3,225 lbs (2WD Manual)
Curb Weight Max: 3,715 lbs (4WD Automatic)
Gross Vehicle Weight Rating Gvwr: 4,850 lbs
Towing Capacity: 2,000 lbs (with trailer brake controller)
Safety Features
Ratings
NHTSA Driver Front Impact: Not Rated
NHTSA Passenger Front Impact: Not Rated
Active Features
ABS: Optional (Available on select trims)
Passive Features
Airbags Driver: Standard
Airbags Passenger: Standard
Seatbelts Front Pretensioners: Yes
Technology Features
Infotainment
Audio System: AM/FM stereo with cassette player, optional CD player
Speaker Count: 4-6 speakers depending on trim
Driver Assistance
Cruise Control: Available on higher trims
Connectivity
Auxiliary Input: N/A (No factory standard)
Usb Port: N/A
Maintenance
Service Intervals
Oil Change Interval Normal Service: Every 5,000 miles or 6 months
Oil Filter Replacement: With every oil change
Air Filter Replacement: Every 15,000 miles or 12 months
Spark Plug Replacement: Every 30,000 miles
Timing Belt Replacement: Every 60,000 miles or 5 years (Crucial service for this engine)
Fluid Specifications
Engine Oil Type: API SH/SG, SAE 5W-30 or 10W-30
Engine Oil Capacity: 4.3 US quarts (4.1 Liters) with filter
Coolant Type: Ethylene Glycol based, 50/50 mix with distilled water
Transmission Fluid Manual: API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic: Dexron-III / Mercon compatible automatic transmission fluid (ATF)
Brake Fluid Type: DOT 3
Known Issues
Timing Belt Failure: A critical failure point if not replaced on schedule, leading to catastrophic engine damage due to interference design.
Rear Main Seal Leaks: Common for seals to degrade over time and leak engine oil.
Radiator Corrosion: Can develop leaks or become clogged, affecting cooling efficiency.
Exhaust Manifold Cracks: Can develop cracks leading to exhaust leaks and ticking noises.
Cv Joint Boots: Frequent failure of CV joint boots can lead to damage to the joints themselves.
4Wd System Actuation: Vacuum actuation lines or electrical components for 4WD engagement can fail.
Vehicle History
Brand Heritage
Kia Founding Year: 1944
Kia Early Products: Bicycles, motorcycles, trucks
Model Evolution
Sportage First Generation Start: 1993 (Korea), 1995 (North America)
Sportage Generation 1 Design Basis: Mazda Bongo platform
Production
Generation 1 Production Years: 1993-2002
Manufacturing Locations: South Korea (Asia Motors/Kia), various CKD assembly plants worldwide
Awards & Recognition
Recognitions
Initial Market Reception: Generally positive for its utility and affordability, though build quality and refinement were often cited as areas for improvement compared to Japanese rivals.
Ratings
Consumer Reports Reliability: Average to Below Average (typical for early Kia models)
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