Mazda RX7 RX-7 1997 Full Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1997 Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Market Segment: Sports car, performance coupe. Competitive Analysis Key...

20 people are viewing this right now

Type: Car

Vendor:

Sku: 80697

Tags: 1997 Car Cars Mazda Misc RX-7 RX7

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Codes

Chassis Code:

Engine Code:

13B-REW

👋 Introduction

Market Position

Market Segment:

Sports car, performance coupe.

Competitive Analysis

Key Competitors Era:

Nissan 300ZX (Z32), Toyota Supra (JZA80), Mitsubishi 3000GT/GTO.

Key Features

Unique Selling Proposition:

Renowned for its twin-turbocharged rotary engine, exceptional handling, and iconic styling.

Target Audience

Target Audience:

Enthusiasts, DIY mechanics, owners seeking to maintain or restore their RX-7.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Lubrication System, Emissions Control, Diagnostic Procedures, Troubleshooting

Page Count

Page Count:

High (estimated 1000+ pages for comprehensive service)

Manual Type

Manual Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, apex seal replacement, rotor housing inspection, porting, timing adjustments, lubrication system servicing.

Rotary Engine Specifics:

Detailed explanation of the 13B-REW twin-turbo rotary engine operation, maintenance, and repair unique to this platform.

Fuel And Emissions:

Fuel injection system diagnosis and repair, fuel pump testing, injector cleaning, emissions control systems, catalytic converter service.

Cooling And Lubrication:

Radiator and cooling fan diagnostics, water pump replacement, oil cooler maintenance, oil metering system calibration.

Ignition System:

Ignition coil testing and replacement, spark plug specifications and replacement, ignition timing procedures.

Drivetrain:

Clutch replacement, transmission overhaul (manual and automatic where applicable), driveshaft and differential maintenance.

Suspension And Steering:

Front and rear suspension component replacement, alignment specifications, steering rack diagnosis and repair, power steering system.

Brakes:

Brake pad and rotor replacement, brake caliper service, hydraulic system bleeding, ABS system diagnosis.

Electrical System:

Wiring diagrams, fuse box locations and identification, starter and alternator testing, battery service, lighting system repair.

HVAC System:

Air conditioning system diagnosis and recharge, heater core replacement, blower motor service.

Body And Interior:

Body panel alignment, door and window regulator repair, interior trim component removal and installation, paint and finish care.

Procedures Included

Maintenance Schedules:

Detailed scheduled maintenance intervals for oil changes, filter replacements, spark plug changes, and fluid checks.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon problems, with symptom-based troubleshooting trees.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair, often with torque specifications and diagrams.

Rebuilding Instructions:

Comprehensive guides for rebuilding major components such as the engine and transmission.

Diagnostic Troubleshooting:

Information on diagnostic trouble codes (DTCs) and how to interpret and resolve them using on-board diagnostics (OBD-II).

Wiring Diagrams:

Detailed, component-level wiring schematics for all vehicle electrical systems.

Technical Depth

Depth Level:

In-depth, professional level coverage suitable for enthusiasts and professional mechanics alike.

Diagnostic Tools:

Recommendations and procedures for using specific diagnostic tools and equipment.

Special Tools:

Identification and usage of specialized tools required for certain maintenance or repair tasks.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

Searchability

Searchability:

Likely text-searchable for quick access to information.

Illustrations

Illustrations:

Includes diagrams, schematics, and photographs to aid understanding.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Twin-Rotary, Naturally Aspirated & Turbocharged (13B-REW)

Engine Configuration:

Two-Rotor, Sequential Twin-Turbocharged

Displacement:

1.3 Liters (654cc per rotor x 2)

Performance

Horsepower:

255 hp @ 6500 RPM (US Spec)

Torque:

217 lb-ft @ 5000 RPM (US Spec)

Redline:

8000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

91 Octane or higher

Lubrication

Oil Type:

Synthetic 10W-30 or 20W-50 (refer to manual for specific API rating and viscosity)

Oil Capacity:

Approximately 4.5 - 5.0 liters (with filter)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type Optional:

4-Speed Automatic (less common)

Features

Clutch Type:

Hydraulically actuated, multi-plate clutch system (rotary specific)

Transmission Fluid:

Dexron III or equivalent automatic transmission fluid (ATF) for automatic, manual transmission fluid for manual (refer to manual for exact specifications).

📐 Dimensions

Exterior

Wheelbase:

2545 mm (100.2 in)

Length:

4295 mm (169.1 in)

Width:

1750 mm (68.9 in)

Height:

1230 mm (48.4 in)

Weights

Curb Weight:

Approximately 1300 kg (2866 lbs)

Weight Distribution:

Near 50/50 front/rear

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information not readily available for this specific year; focus on era-appropriate safety features.

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags:

Driver and Passenger airbags

Seatbelts:

Three-point inertia-reel seatbelts

Rollover Protection:

Reinforced A-pillars and roof structure

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player.

Display:

Digital clock, basic instrument cluster displays.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

OBD Ii:

Equipped with OBD-II diagnostic port for emissions and fault code retrieval.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)

Spark Plug Replacement:

Typically every 30,000-60,000 miles (specific to rotary ignition requirements)

Timing Belt Replacement:

N/A (Rotary engines do not have timing belts; they use a timing chain/drive system for the eccentric shaft).

Fluid Specifications

Engine Oil:

API SG/SH or higher, SAE 10W-30, 5W-30 or 20W-50 (refer to owner's manual for precise recommendation based on climate).

Coolant:

50/50 mix of ethylene glycol based coolant and distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Apex Seal Wear:

Premature wear of apex seals is a common concern if the engine is not properly maintained or is subjected to abuse (e.g., detonation).

Sequential Turbo Failure:

Issues with the secondary turbocharger or its control system can occur.

Oil Consumption:

Rotary engines inherently consume oil as part of their lubrication system; monitoring and topping up is crucial.

Overheating:

Can be susceptible to overheating if cooling system is not maintained.

📚 Vehicle History

Brand Heritage

Mazda Rotary Legacy:

Mazda's long-standing commitment to rotary engine technology, dating back to the Cosmo Sport.

Model Evolution

Third Generation Fd:

The FD generation (1992-2002) is the pinnacle of the RX-7's development, known for its sleek design and advanced rotary engine.

Production

Production Period:

1992-2002

Manufacturing Location:

Japan

Notable Variants:

Spirit R, Type R, Type RS

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

Frequently cited for exceptional handling and performance by automotive publications of its era.

Ratings

Handling Reputation:

Universally praised for its superb handling, balance, and driver feedback, often considered one of the best handling cars of its generation.