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Mitsubishi Eclipse Spyder 1997 Engines Overhaul Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 1997 Product Type: Service and Repair Manual Codes Chassis Codes: D30A 👋 Introduction Market Position Target Audience: Professional automotive technicians,...
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Mitsubishi Eclipse Spyder 1997 Engines Overhaul Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Year:
1997
Product Type:
Service and Repair Manual
Codes
Chassis Codes:
D30A
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, DIY mechanics, and enthusiasts with a focus on engine repair and maintenance.
Competitive Analysis
Value Proposition:
Provides detailed, factory-level information specifically for engine overhauls, which is often the most critical and complex aspect of vehicle repair. Offers significant cost savings compared to dealership labor for engine work.
Key Features
Specialization:
Highly specialized for engine overhaul, offering depth beyond general repair manuals.
Diagrams Illustrations:
Expected to contain detailed exploded views, torque specifications, and repair diagrams.
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete engine rebuild and overhaul procedures for all variants.
Mechanical Systems:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Drivetrain.
Electrical Systems:
Basic electrical troubleshooting related to engine operation.
Page Count
Estimated Pages:
Approximately 600-800 pages (typical for this type of comprehensive manual).
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, cleaning, repair, and reassembly for cylinder heads, blocks, crankshafts, pistons, connecting rods, camshafts, valvetrain, timing components.
Engine Performance:
Ignition timing, compression testing, cylinder leak-down testing, diagnostic procedures for performance issues.
Fuel And Emissions:
Fuel injection system diagnosis and repair, fuel pump testing, injector servicing, emission control system components and function.
Cooling And Lubrication:
Radiator, water pump, thermostat, fan clutch, oil pump, oil filter, oil pan, lubrication passages.
Procedures Included
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, component replacement, torque specifications, and reassembly.
Troubleshooting:
Diagnostic flowcharts and common problem/solution guides for engine-related issues.
Component Replacement:
Instructions for replacing major and minor engine components like gaskets, seals, bearings, timing belts/chains, spark plugs, ignition coils.
Technical Depth
Depth:
Comprehensive, covering detailed internal engine repair, component specifications, tolerances, and diagnostic procedures for professional mechanics and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typical for professionally scanned or created digital manuals)
Print Quality
Printability:
High quality, designed for clear printing of diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G63 (2.0L Turbocharged I4), 6G72 (3.0L V6)
Displacement 2.0L:
1997 cc (121.9 cu in)
Configuration 2.0L:
Inline 4-cylinder, DOHC, turbocharged
Displacement 3.0L:
2972 cc (181.4 cu in)
Configuration 3.0L:
V-configuration 6-cylinder, SOHC
Performance
Horsepower 2.0L Turbo:
Approx. 205-210 hp @ 6000 rpm
Torque 2.0L Turbo:
Approx. 205 lb-ft @ 3000 rpm
Horsepower 3.0L V6:
Approx. 165 hp @ 5500 rpm
Torque 3.0L V6:
Approx. 185 lb-ft @ 4500 rpm
Fuel System
Type:
Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI)
Fuel Type:
Unleaded gasoline, premium unleaded recommended for turbo variants
Engine Internals
Bore Stroke 2.0L Turbo:
85.0 mm x 88.0 mm
Bore Stroke 3.0L V6:
91.1 mm x 76.0 mm
Compression Ratio 2.0L Turbo:
8.5:1
Compression Ratio 3.0L V6:
8.8:1
🔧 Transmission
Standard
Type All Wheel Drive:
5-speed manual (standard on AWD Turbo)
Type Front Wheel Drive:
5-speed manual (standard on FWD Turbo and V6 models)
Optional
Type Automatic:
4-speed automatic (optional on FWD Turbo and V6 models)
Features
All Wheel Drive System:
Advanced viscous coupling center differential with electronically controlled rear differential on AWD models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90
Automatic Transmission Fluid:
Diamond SP-III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 177.0 inches (4495 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 51.0 inches (1295 mm)
Wheelbase:
Approx. 100.4 inches (2550 mm)
Weights
Curb Weight Turbo AWD:
Approx. 3350 lbs (1520 kg)
Curb Weight V6 FWD:
Approx. 3175 lbs (1440 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact Rating 1997:
4-star
NHTSA Passenger Side Impact Rating 1997:
4-star
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
3-point front and rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Diagnostic Ports:
OBD-II compliant, though early implementation may vary.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3.75 months (severe conditions) or 7,500 miles or 7.5 months (normal conditions).
Timing Belt Replacement:
Every 60,000 miles or 4 years (for 4G63 engine, critical).
Spark Plug Replacement:
Approx. 30,000-60,000 miles depending on plug type.
Fluid Specifications
Engine Oil:
API SG, SF SAE 5W-30 or 10W-30 (refer to manual for exact recommendations based on temperature).
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with specific inhibitors) 50/50 mix with distilled water.
Brake Fluid:
DOT 3
Known Issues
4G63 Turbo:
Turbocharger failure, coolant leaks (especially intake manifold gaskets), oil blow-by, timing belt failure if not replaced on schedule.
3.0L V6:
Oil leaks from valve covers and rear main seal, coolant leaks, intake manifold gasket leaks.
Convertible Top:
Hydraulic system leaks, canvas wear, and actuator issues (though this manual focuses on engines).
Torque Specifications
Cylinder Head Bolts:
Refer to manual - typically a multi-stage torquing and angle tightening procedure.
Main Bearing Caps:
Refer to manual - critical for engine rebuild.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Founded in 1970, Mitsubishi Motors Corporation has a history of performance-oriented vehicles and rally racing heritage.
Model Evolution
Eclipse Spyder Generation:
Second Generation (1995-1999). The Spyder convertible variant was introduced for this generation, offering a sporty open-air experience.
Platform:
Shared platform with Dodge Avenger and Plymouth Breeze (Chrysler JA platform).
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant, a joint venture with Chrysler).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The turbocharged AWD Eclipse GSX was often lauded for its performance and handling, frequently appearing on enthusiast 'best of' lists.
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