🏷️ Basic Information

Make:

Yamaha

Model:

RX-G 135

Chassis Code:

1L5

Generation Identifier:

1997 onwards (as per manual title)

Manual Product Code:

RXG RX-G 135 1L5 COMPLETE WORKSHOP REPAIR MANUAL 1997 ONWARDS PDF Download

👋 Introduction

Original Market Segment:

Yamaha's RX-G 135 was positioned as a performance-oriented, sporty lightweight motorcycle, popular in markets like India and Southeast Asia for its distinctive styling and punchy two-stroke performance.

Key Competitors:

Competed against similar displacement two-stroke motorcycles from manufacturers like Suzuki (e.g., Shogun, Samurai), Honda (e.g., CBX/CD series variants), and other regional players.

Distinctive Attributes:

Known for its aggressive styling, powerful 135cc two-stroke engine, and often featuring performance enhancements and a sporty riding posture. The 'G' designation often implied enhanced features or sportier variants.

Manual Value:

Enables owners and mechanics to perform comprehensive maintenance and repairs, saving significant costs compared to dealership servicing. Provides access to factory-level technical data.

📋 Manual Details

Primary Regions Of Operation:

Global (likely focused on markets where the RX-G 135 was popular)

Estimated Page Count:

Detailed professional workshop manuals typically range from 300-600+ pages for comprehensive coverage.

Manual Type:

Complete Workshop Repair Manual / Service Manual

Language:

English (presumed, standard for professional workshop manuals unless otherwise specified)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair of all internal components (piston, rings, cylinder, crankshaft, connecting rods, bearings, valves, camshafts, timing system).

Engine Management Electrical:

Ignition system diagnosis and repair, CDI unit, spark plug specifications, wiring diagrams, charging system (stator, rectifier/regulator), starting system (starter motor, starter clutch).

Fuel System:

Carburetor (Mikuni VM series likely) disassembly, cleaning, adjustment, jetting specifications, fuel tank, fuel lines, fuel petcock.

Cooling System:

Air cooling system specifics, engine thermal management.

Exhaust System:

Exhaust pipe and silencer inspection, sealing, and potential maintenance.

Transmission Drivetrain:

Clutch operation (likely wet multi-plate), clutch plate replacement, gearbox disassembly, inspection, gear ratio specifications, chain drive maintenance and adjustment.

Chassis Frame:

Frame inspection, steering head bearing maintenance, front fork overhaul (oil changes, seal replacement, spring specifications), rear shock absorber inspection and replacement.

Brakes:

Front and rear brake system diagnosis and repair, brake pad replacement, brake fluid specifications, bleeding procedures, caliper and master cylinder service.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure specifications, wheel balancing, spoke tension adjustment (if applicable).

Electrical System Lighting:

Headlight, taillight, turn signals, brake light, horn, instrument panel illumination, wiring diagrams for all electrical components.

Bodywork Trim:

Fairing removal and installation, seat maintenance, fuel tank removal, fender inspection.

Routine Maintenance:

Oil change procedures, filter replacement, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake adjustments, tire pressure checks.

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts for common problems, identification of causes for poor performance, starting issues, electrical faults.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, overhaul, and reassembly, including torque specifications and clearances.

Transmission Service:

Gearbox disassembly, inspection of gears, shift drum, shift forks, and reassembly procedures.

Suspension Fork Rebuild:

Front fork seal replacement, oil level and type specifications, damping adjustments.

Brake System Overhaul:

Brake caliper servicing, master cylinder rebuilding, brake line bleeding techniques.

Electrical Component Testing:

Testing of ignition coils, CDI unit, stator windings, rectifier/regulator using multimeters.

Carburetor Tuning:

Jetting recommendations, idle speed adjustment, mixture screw settings for optimal performance.

Depth Of Information:

Professional Quality / In-depth Service & Repair. Covers everything from basic maintenance to complete engine and component overhauls. Includes detailed specifications, torque values, and diagnostic procedures.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High resolution, suitable for printing. Designed for professional use.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Device Compatibility:

PC, MAC, Tablets, Smartphones (as stated in product description)

Text Searchability:

Presumed searchable text within the PDF for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

Two-stroke, single-cylinder

Displacement:

135 cc (approximate, confirmed by model name)

Bore X Stroke:

Specifics to be found within the manual, typical for this era might be around 56mm x 54mm.

Cooling System:

Air-cooled

Power Output Hp:

Typically in the range of 13-16 HP, dependent on tuning and market regulations.

Torque Nm:

Specifics to be found within the manual, likely around 12-14 Nm.

Compression Ratio:

To be detailed in the manual.

Carburetor Type:

Likely a single Mikuni VM series carburetor (e.g., VM26 or similar).

Fuel Type:

Unleaded gasoline, typically requires oil mixing for two-stroke engines (pre-mix or autolube system).

Autolube System:

Likely features an automatic lubrication system for premixing oil and fuel.

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate

Gear Ratios:

Specific gear ratios will be detailed in the manual, crucial for performance tuning.

Final Drive:

Chain drive

📐 Dimensions

Overall Length:

Specifications would be available in the manual.

Overall Width:

Specifications would be available in the manual.

Overall Height:

Specifications would be available in the manual.

Dry Weight:

Typically around 110-120 kg for this class of motorcycle.

Wet Weight:

To be detailed in the manual.

Fuel Tank Capacity:

Likely around 11-13 liters.

Wheelbase:

Specifications would be available in the manual.

🛡️ Safety Features

Safety Standards:

No specific safety ratings like NCAP apply to motorcycles. Focus is on roadworthiness and adherence to local regulations.

Braking System:

Front disc brake, rear drum brake (common configuration for this model era).

Lighting:

Headlight, taillight, brake light, turn signals.

Frame Construction:

Steel frame providing structural integrity.

Suspension:

Telescopic front forks, swingarm rear suspension with dual shock absorbers, crucial for stable handling.

💡 Technology Features

Infotainment System:

N/A (This is a motorcycle from the late 90s, infotainment systems were not applicable).

Driver Assistance Features:

N/A

Connectivity Features:

N/A

Ignition System:

CDI (Capacitor Discharge Ignition) for reliable spark generation.

🔧 Maintenance

Engine Oil Change:

Typically every 2,000-3,000 km or annually. Specific interval detailed in manual.

Spark Plug Replacement:

Recommended at 3,000-5,000 km, or as per manual's diagnostic indicators.

Chain Maintenance:

Lubrication and adjustment every 500-1000 km, or after riding in wet conditions.

Air Filter Cleaning:

Recommended every 2,000-3,000 km, depending on operating conditions.

Engine Oil Type:

2-stroke engine oil (specific API/JASO rating to be confirmed in manual, e.g., API TC, JASO FD).

Transmission Oil Type:

Motorcycle-specific gear oil (e.g., SAE 80 or 10W-30 API GL-4). Manual will specify exact type and viscosity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on system specifications.

Fork Oil Type:

Motorcycle-specific fork oil, viscosity to be confirmed in manual (e.g., SAE 10W).

Common Two Stroke Concerns:

Carbon buildup in combustion chamber, exhaust port clogging, piston ring wear, clutch wear, sticky reed valves, carburetor jetting sensitivity to altitude and temperature.

Electrical Issues:

Corroded wiring connections, failing rectifier/regulator, weak battery charging.

📚 Vehicle History

Yamaha Motorcycles:

Yamaha Motor Company is a Japanese manufacturer with a rich history in motorcycles, known for innovation and performance across various segments, including racing, sportbikes, cruisers, and dual-sport.

Rx Series Context:

The RX series represents Yamaha's successful line of lightweight, sporty two-stroke motorcycles, often characterized by their distinctive styling and accessible performance.

Production Era:

The RX-G 135 1L5 was primarily produced and popular in the late 1980s and 1990s, with this manual covering models from 1997 onwards, indicating continued production or availability of parts/information for later models.

🏆 Awards & Recognition

Model Specific Awards:

While specific awards for the RX-G 135 model are not readily documented globally, it was highly regarded in its target markets for its performance, reliability, and sporty appeal within its class.

Customer Satisfaction:

Generally positive customer reviews in its era for spirited performance and distinctive styling.