Subaru Legacy 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Product Name: Subaru Legacy 1997 Factory Service Repair Manual Download PDF Product Description: COMPLETE official full factory service repair manual...

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Sku: 397915

Tags: 1997 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Product Name:

Subaru Legacy 1997 Factory Service Repair Manual Download PDF

Product Description:

COMPLETE official full factory service repair manual for Subaru Legacy 1997. Hundreds of pages allow you to print it out in its entirety or just the pages you need.

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan and wagon.

Brand Identity:

Subaru is known for its standard All-Wheel Drive (AWD) system, boxer engines, and a reputation for reliability and safety.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Nissan Maxima, Mazda 626.

Key Features

AWD Standard:

Standard Symmetrical All-Wheel Drive on most models, providing enhanced traction and stability.

Boxer Engine:

Horizontally opposed ('boxer') engine design, offering a lower center of gravity and smoother operation.

Durability:

Reputation for robust engineering and long-term durability.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable PDF

Completeness:

Complete official factory coverage

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided in description, but implied to be comprehensive)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, engine control, fuel system, cooling system, lubrication system, ignition system, emissions control.

Drivetrain Systems:

Manual transmission, automatic transmission, all-wheel drive system (AWD), drive shafts, axles, differentials.

Chassis Systems:

Suspension (front and rear), steering system, braking system (including ABS), wheels and tires.

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, power windows, power door locks, HVAC controls, audio system, wiring diagrams.

Body And Interior:

Body panels, doors, windows, seats, interior trim, airbags, bumpers.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (where applicable).

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Overhaul Procedures:

Engine rebuilds, transmission overhauls, suspension component replacement.

Adjustment Procedures:

Valve adjustments, brake adjustments, clutch adjustments.

Technical Depth

Diagnostic Tools:

Information on required specialized tools and diagnostic equipment for accurate repairs.

Torque Specifications:

Detailed torque values for all fasteners and critical components.

Clearances And Tolerances:

Specifications for critical component clearances and operating tolerances.

Wiring Diagrams:

Comprehensive electrical system wiring schematics for easy tracing and troubleshooting.

Special Tools:

Identification and usage instructions for Subaru-specific special tools.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF for efficient information retrieval.

Print Quality:

Designed for printing, allowing users to print specific sections or the entire manual.

Binding Type

Binding For Printed Version:

Assumed to be a professional binding (e.g., comb, spiral, perfect binding) if purchased as a physical copy.

Paper Type

Paper Quality For Printed Version:

Likely on durable paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ22 (2.2L)

Engine Configuration 1:

2.2L Naturally Aspirated SOHC Boxer-4

Horsepower 1:

Approximately 135 hp @ 5600 rpm

Torque 1:

Approximately 145 lb-ft @ 4400 rpm

Fuel Delivery 1:

Multi-point fuel injection (MPI)

Optional Engine

Engine Code 2:

EJ25D (2.5L DOHC)

Engine Configuration 2:

2.5L Naturally Aspirated DOHC Boxer-4

Horsepower 2:

Approximately 165 hp @ 5600 rpm

Torque 2:

Approximately 162 lb-ft @ 4000 rpm

Fuel Delivery 2:

Multi-point fuel injection (MPI)

Performance

Engine Management:

Engine Control Unit (ECU) based, likely with OBD-II compliance (check specific VIN for exact implementation).

🔧 Transmission

Standard

Transmission Type Standard:

5-speed manual transmission

Optional

Transmission Type Optional:

4-speed automatic transmission with lock-up torque converter

Features

AWD Integration:

Integral All-Wheel Drive system (Active AWD for automatic transmission, viscous coupling center differential for manual).

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific API GL-4 or GL-5 gear oil, viscosity typically 75W-90.

Automatic Transmission Fluid:

Subaru ATF, Dexron II or equivalent (refer to manual for precise specification).

📐 Dimensions

Exterior

Wheelbase:

Approximately 104.3 inches (2649 mm)

Length:

Approximately 186.8 inches (4745 mm) for sedan, 189.6 inches (4816 mm) for wagon

Width:

Approximately 69.1 inches (1755 mm)

Height:

Approximately 55.9 inches (1420 mm) for sedan, 57.1 inches (1450 mm) for wagon

Weights

Curb Weight:

Varies by trim and drivetrain, typically 3000-3300 lbs (1360-1500 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings 1997:

Specific 1997 NHTSA ratings may not be readily available or comparable to modern standards. Refer to general safety features.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front and rear seat belts.

Structure:

Reinforced body structure for impact protection.

Active Features

Anti-lock Braking System (ABS) available or standard on higher trims.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player, possibly a CD player on higher trims. Speaker configurations varied by trim.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an available option or standard on higher trim levels, assisting with steering control during hard braking.

Connectivity

OBD Interface:

On-Board Diagnostics II (OBD-II) port likely present, supporting emission and engine diagnostics, though the implementation might be early-stage for the '97 model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type (consult manual for exact recommendation).

Timing Belt Replacement:

Crucial for EJ series engines. Typically every 60,000 to 100,000 miles (96,000 to 160,000 km) or 5-7 years. Failure causes catastrophic engine damage due to interference design.

Spark Plug Replacement:

Refer to manual; typically around 30,000 to 60,000 miles.

Coolant Flush:

Typically every 30,000 to 60,000 miles or 2-4 years.

Fluid Specifications

Engine Oil Specification:

Refer to manual for viscosity grade (e.g., 5W-30, 10W-30) and API service category (e.g., SG or higher).

Coolant Specification:

Subaru Genuine Coolant or equivalent ethylene glycol-based coolant (refer to manual for exact type and mixture).

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Known Issues

Head Gasket Leaks:

A common issue on EJ series engines, particularly the 2.5L DOHC (EJ25D), leading to coolant leaks or internal contamination. The manual will detail procedures for diagnosis and replacement.

Oil Leaks:

Valve cover gaskets and oil pan gaskets can degrade over time and leak.

Suspension Wear:

Wear in bushings, ball joints, and struts is common due to age and mileage.

Cv Axle Boots:

Torn CV axle boots can lead to joint failure.

📚 Vehicle History

Brand Heritage

Subaru Origins:

Subaru is the automotive division of Subaru Corporation (formerly Fuji Heavy Industries), a Japanese transportation conglomerate with a history dating back to aircraft manufacturing.

Model Evolution

Legacy Introduction:

The Subaru Legacy was introduced in 1989 as a successor to the Subaru Leone. The 1997 model year represents the second generation (BD/BG/BK chassis) of the Legacy, produced from 1993 to 1999.

Second Generation Features:

This generation saw a significant redesign with a larger and more aerodynamic body, improved interior space, and refined mechanicals, including the introduction of the more powerful 2.5L DOHC engine.

Production

Production Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Past models of the Legacy generally received good ratings for all-wheel drive performance and reliability, though specific 1997 ratings should be sought from historical archives.

Certifications

Emissions Compliance:

Designed to meet EPA and California Air Resources Board (CARB) emissions standards for 1997.