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Subaru Legacy 1997 All Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Codes Chassis Code: BD/BG/BK Engine Codes: EJ22E, EJ25D 👋 Introduction Market Position Market Position: The 1997 Subaru Legacy represented Subaru's...
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Sku: 458130
Subaru Legacy 1997 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1997
Codes
Chassis Code:
BD/BG/BK
Engine Codes:
EJ22E, EJ25D
👋 Introduction
Market Position
Market Position:
The 1997 Subaru Legacy represented Subaru's entry into the mid-size sedan and wagon market, emphasizing its signature Symmetrical All-Wheel Drive system and horizontally opposed 'Boxer' engines.
Competitive Analysis
Competitive Analysis:
Competed against established players like the Toyota Camry, Honda Accord, and Ford Taurus, differentiating itself with standard AWD and a reputation for durability and capability in varied weather conditions.
Key Features
Key Features:
Standard Symmetrical All-Wheel Drive, reliable Boxer engines, practical wagon variant, comfortable ride, and distinctive Subaru build quality.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Yes
Engine Performance:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Ignition System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain AWD:
Yes
Suspension Front:
Yes
Suspension Rear:
Yes
Steering System:
Yes
Brake System:
Yes
Electrical System:
Yes
Lighting System:
Yes
Body Exterior:
Yes
Body Interior:
Yes
HVAC System:
Yes
Troubleshooting:
Yes
Diagnostics:
Yes
Wiring Diagrams:
Yes
Page Count
Page Count:
Comprehensive (Estimated 1500+ pages for a complete set)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (Likely PDF)
📖 Manual Coverage
Systems Covered
Systems Covered Detail:
All mechanical, electrical, powertrain, chassis, and body systems.
Procedures Included
Procedures Included Detail:
Detailed step-by-step repair procedures, diagnostic routines, component removal and installation, component testing, specifications, and torque values for all major systems.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body panel repair.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.2L DOHC 16-Valve Boxer (EJ22E)
Engine 1 Displacement:
2212 cc (135.0 cu in)
Engine 1 Bore X Stroke:
96.9 mm x 75.0 mm
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
135 hp @ 5600 rpm
Engine 1 Torque:
138 lb-ft @ 4400 rpm
Optional Engine
Engine 2 Variant:
2.5L DOHC 16-Valve Boxer (EJ25D) - Phase 2 Engine
Engine 2 Displacement:
2457 cc (149.9 cu in)
Engine 2 Bore X Stroke:
99.5 mm x 80.0 mm
Engine 2 Compression Ratio:
9.7:1
Engine 2 Horsepower:
165 hp @ 5600 rpm
Engine 2 Torque:
162 lb-ft @ 4000 rpm
Fuel System
Fuel System Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Performance
Performance Notes:
Boxer engine design offers a low center of gravity for improved handling. SOHC (EJ22E) and DOHC (EJ25D) configurations available.
🔧 Transmission
Standard
Transmission Standard:
5-Speed Manual Transmission
Optional
Transmission Optional:
4-Speed Automatic Transmission (with Electronic Control)
Features
Transmission Features:
Standard Symmetrical All-Wheel Drive system with viscous coupling center differential. Certain models may feature electronically controlled AWD with automatic transmission.
📐 Dimensions
Exterior
Exterior Length:
Approx. 180.5 inches (4585 mm) for Sedan; Approx. 183.7 inches (4666 mm) for Wagon
Exterior Width:
Approx. 67.9 inches (1725 mm)
Exterior Height:
Approx. 55.7 inches (1415 mm) for Sedan; Approx. 57.1 inches (1450 mm) for Wagon
Wheelbase:
104.3 inches (2649 mm)
Ground Clearance:
Approx. 6.1 inches (155 mm)
Weights
Curb Weight:
Approx. 3000-3300 lbs (1360-1500 kg) depending on trim and configuration
Gross Vehicle Weight Rating:
Typically around 4400 lbs (2000 kg)
🛡️ Safety Features
Ratings
Safety Ratings Notes:
NHTSA ratings for 1997 models are not readily available in a standardized format, but the Legacy was generally considered a safe vehicle for its era.
Active Features
Active Features:
Standard Symmetrical All-Wheel Drive for enhanced traction and stability.
Passive Features
Passive Features:
Driver and front passenger airbags, front and rear crumple zones, side-impact door beams, 3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player. Speakers typically located in front doors and rear parcel shelf.
Driver Assistance
Driver Assistance Features:
Limited by era; primarily reliant on the mechanical grip and stability provided by the Symmetrical All-Wheel Drive system. No advanced electronic driver aids.
Connectivity
Connectivity Features:
N/A for this model year, basic audio connectivity only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (critical for EJ25D engine to prevent catastrophic failure).
Fluid Specifications
Engine Oil Type:
API SG or SH certified SAE 5W-30 or 10W-30
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter change
Coolant Type:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with Subaru additive
Transmission Fluid Manual:
API GL-5 SAE 75W-90
Transmission Fluid Automatic:
Subaru ATF-HP or Dexron II/III
Differential Fluid Front Rear:
API GL-5 SAE 75W-90
Known Issues
Known Issues Detail:
Head gasket leaks (especially on EJ25D), timing belt failure (crucial to adhere to replacement schedule), CV joint wear, occasional electrical gremlins, front suspension component wear.
Filter Part Numbers
Oil Filter Part Number:
e.g., Subaru 15208AA020, Fram PH7317, Wix 51365
Air Filter Part Number:
e.g., Subaru 16546AA002, Fram CA8720, Wix 42165
📚 Vehicle History
Brand Heritage
Brand Heritage:
Subaru, a division of Fuji Heavy Industries, has a history rooted in aviation and a reputation for producing durable, capable vehicles, particularly known for its pioneering use of All-Wheel Drive in passenger cars.
Model Evolution
Model Evolution 1997:
The 1997 model year marked the final year of the second generation (BD/BG/BK) Subaru Legacy, which debuted in 1990. This generation saw the introduction of the more powerful 2.5L EJ25D engine and significant styling updates over its lifespan.
Production
Production Location:
Subaru's main assembly plants in Gunma, Japan.
Production Years:
Second Generation: 1990-1997
🏆 Awards & Recognition
Recognitions
Recognitions Notes:
While specific awards for the 1997 model are not prominently documented, the Legacy line consistently received praise for its AWD capabilities and value proposition in the mid-size segment during the late 1990s.
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