Subaru Legacy 1997 Workshop Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Codes Chassis Code: BD/BG/BK Engine Codes Covered: EJ22, EJ25 👋 Introduction Market Position Vehicle Segment: Mid-size sedan and wagon. Target...

27 people are viewing this right now

Type: Car

Vendor:

Sku: 414186

Tags: 1997 Car Cars Legacy Misc Subaru

Product variants

Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BD/BG/BK

Engine Codes Covered:

EJ22, EJ25

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan and wagon.

Target Audience:

Families and individuals seeking reliable, all-wheel-drive transportation with a focus on practicality and safety.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Mazda 626, Ford Taurus.

Key Features

Standard AWD:

Subaru's signature All-Wheel Drive system was a significant differentiator.

Boxer Engine:

Symmetrical Boxer engine providing a lower center of gravity for improved handling and stability.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

1000+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair procedures for EJ22 and EJ25 engines.

Engine Management:

Fuel injection, ignition system, emissions control, ECU diagnostics, wiring diagrams.

Transmission Manual:

Service and repair for manual transmissions (e.g., 5-speed). Clutch, gears, shifting mechanisms.

Transmission Automatic:

Service and repair for automatic transmissions (e.g., 4-speed AT). Hydraulic control, torque converter, internal components.

Drivetrain:

All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints, hub bearings.

Suspension:

Front and rear suspension components, struts, springs, control arms, bushings, alignment specifications.

Brakes:

Disc and drum brake systems, ABS (if equipped), hydraulic lines, calipers, rotors, pads, master cylinder.

Steering:

Power steering system, steering rack, tie rods, steering column, alignment.

Electrical:

Battery, charging system, starting system, lighting, power windows, power locks, interior electronics, fuses, relays, detailed wiring diagrams.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, compressor, evaporator, heater core.

Bodywork:

Body panel removal and installation, door mechanisms, glass, seals, structural components.

Interior:

Dashboard, seats, trim panels, seat belts, airbags (if applicable).

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and flushes, spark plugs, belts, hoses.

Troubleshooting:

Diagnostic procedures for common malfunctions, fault codes, symptom analysis.

Engine Repair:

Engine overhaul, cylinder head repair, piston and connecting rod service, crankshaft service, timing belt/chain replacement.

Transmission Repair:

Transmission fluid changes, seal replacements, clutch replacement, internal transmission component repair.

Brake System Repair:

Brake pad and rotor replacement, brake fluid bleeding, caliper rebuild, master cylinder replacement.

Suspension And Steering Repair:

Strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, wheel alignment.

Electrical Diagnostics:

Wiring harness repair, sensor testing, component replacement, circuit tracing using diagrams.

HVAC System Repair:

AC system recharge, component replacement (compressor, dryer, expansion valve), heater core replacement.

Body And Trim Repair:

Panel replacement, door hinge adjustment, window regulator repair.

Technical Depth

Depth Of Information:

Comprehensive, covering everything from basic maintenance to full mechanical rebuilds and diagnostics.

Diagnostic Procedures:

Detailed diagnostic flowcharts and procedures for identifying and resolving vehicle issues.

Torque Specifications:

Exact torque values for all critical fasteners across various systems.

Clearances And Tolerances:

Specifications for engine component clearances, bearing tolerances, and other critical measurements.

Wiring Diagrams:

Detailed, system-specific electrical wiring diagrams for easy troubleshooting.

📊 Manual Specifications

File Format

File Type:

Likely PDF

Searchable Text:

Yes, typically PDF manuals are searchable.

Print Quality

Image Resolution:

High resolution for clear illustration viewing.

Binding Type

Physical Manual Binding:

Spiral-bound or perfect-bound (if sold as a physical item).

Paper Type

Physical Manual Paper:

Durable, high-quality paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

2.2L SOHC 16-valve Boxer-4 (EJ22)

Engine 1 Displacement:

2212 cc

Engine 1 Horsepower:

135 hp @ 5600 rpm

Engine 1 Torque:

137 lb-ft @ 4400 rpm

Engine 2 Name:

2.5L DOHC 16-valve Boxer-4 (EJ25)

Engine 2 Displacement:

2457 cc

Engine 2 Horsepower:

165 hp @ 5600 rpm (GT trim)

Engine 2 Torque:

162 lb-ft @ 4000 rpm (GT trim)

Performance

Compression Ratio Ej22:

9.5:1

Compression Ratio Ej25:

9.7:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 (or higher)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission (with electronic control)

Features

AWD System Type:

Symmetrical All-Wheel Drive (variable torque distribution)

Manual Transmission Fluid:

API GL-5, SAE 75W-90

Automatic Transmission Fluid:

Subaru ATF HP (or equivalent DEXRON-III compatible)

📐 Dimensions

Exterior

Length Sedan:

185.0 inches

Width:

67.7 inches

Height Sedan:

54.9 inches

Wheelbase:

104.3 inches

Cargo

Trunk Capacity Sedan:

Approx. 13.4 cubic feet

Weights

Curb Weight Ej22 AWD Mt:

3160 lbs

Curb Weight Ej25 AWD At:

3300 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not rated for this specific model year and generation.

IIHS Ratings:

Not rated for this specific model year and generation.

Active Features

Available (standard on GT trim, optional on others)

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front and rear seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with cassette player. Optional CD player. Typically 4-6 speakers.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Auxiliary Inputs:

Not applicable for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (whichever comes first) under normal driving conditions. 1,500 miles or 3 months under severe conditions.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement Ej22:

Every 30,000 miles.

Spark Plug Replacement Ej25:

Every 30,000 miles.

Timing Belt Replacement:

Every 90,000 miles or 7 years (critical item for EJ engines).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 (or 5W-30 in colder climates).

Engine Oil Capacity:

4.2 US quarts (3.9 L) with filter change for EJ22/EJ25.

Coolant Type:

Subaru Super Coolant (or equivalent ethylene glycol-based antifreeze).

Coolant Capacity:

Approx. 7.0 US quarts (6.6 L).

Brake Fluid Type:

DOT 3.

Known Issues

Head Gaskets:

While less prevalent than in later EJ engine generations, 1997 models can still experience head gasket leaks over time, particularly the EJ25.

Timing Belt Tensioner:

Failure of the timing belt tensioner can lead to belt slippage and catastrophic engine damage. Regular replacement is crucial.

Oil Leaks:

Common areas for oil leaks include valve cover gaskets, oil pan gaskets, and front crankshaft seals.

Oxygen Sensors:

Aging oxygen sensors can lead to poor fuel economy and increased emissions.

Cv Axle Boots:

Torn CV axle boots can lead to joint failure if not addressed promptly.

📚 Vehicle History

Brand Heritage

Subaru Heritage:

Founded in 1953 as Fuji Heavy Industries, Subaru is known for its pioneering use of All-Wheel Drive and horizontally opposed (Boxer) engines.

Model Evolution

First Generation Legacy:

Introduced globally in 1989, replacing the Subaru Leone.

Second Generation Legacy:

The 1997 model belongs to the second generation (1995-1999), featuring updated styling, improved chassis dynamics, and the introduction of the EJ25 engine in some variants.

Production

Manufacturing Location:

Japan (Gunma Prefecture)

Production Years:

1995-1999 (Second Generation)

🏆 Awards & Recognition

Recognitions

Car And Driver તિહાસિક:

Car and Driver has historically lauded Subaru's AWD systems and handling characteristics in past Legacy models.

Ratings

Consumer Reports Historically:

Consumer Reports generally rated Subaru vehicles well for reliability and owner satisfaction during this era.