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Ford Falcon AU Series 1998 1999 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Falcon Generation: AU Series Applicable Years: 1998, 1999, 2000, 2001, 2002 Chassis Codes: AU Codes Engine Codes: VICS, SOHC, DOHC (depending on specific...
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Ford Falcon AU Series 1998 1999 2000 2001 2002 Workshop Service Repair ManualFord Falcon AU Series 1998 1999 2000 2001 2002 Workshop Service Repair ManualFord Falcon AU Series 1998 1999 2000 2001 2002 Workshop Service Repair ManualFord Falcon AU Series 1998 1999 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Falcon
Generation:
AU Series
Applicable Years:
1998, 1999, 2000, 2001, 2002
Chassis Codes:
AU
Codes
Engine Codes:
VICS, SOHC, DOHC (depending on specific variant)
👋 Introduction
Market Position
Market Segment:
Large family sedan/wagon, executive car, pursuit vehicle
Competitive Analysis
Key Competitors:
Holden Commodore, Mitsubishi Magna, Toyota Camry (in its segment), Nissan Maxima
Key Features
Vehicle Strengths:
Spacious interior, comfortable ride, powerful engine options, rear-wheel drive dynamics, strong presence in Australian market
Manual Value Proposition
User Benefit:
Enables owners and technicians to perform accurate diagnostics, repairs, and maintenance, saving time and money while ensuring vehicle longevity and safety.
📋 Manual Details
Coverage Areas
Market Coverage:
Australia, New Zealand
Page Count
Estimated Page Count:
1500-2500+ (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including diagnosis, overhaul, specific component repair), Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System, Transmission (Automatic & Manual), Driveline (CV joints, driveshafts)
Chassis:
Suspension (front & rear), Steering System, Brakes (hydraulic, ABS), Wheels & Tires
Electrical:
Starting System, Charging System, Lighting System, Instrumentation, Body Electrical (windows, locks, mirrors), Powertrain Control Module (PCM) diagnostics, HVAC controls
Body And Frame:
Body structure, Exterior panels, Interior trim, Doors, Hood, Trunk, Seats, Glass, Bumpers, Collision repair procedures
Procedures Included
Maintenance:
Scheduled maintenance, Fluid level checks & changes, Filter replacements, Belt inspections & replacements, Spark plug replacement, Brake pad replacement
Repair And Overhaul:
Engine rebuild, Transmission overhaul, Brake caliper rebuild, Suspension component replacement, Steering rack repair, Electrical component diagnosis & replacement
Diagnostics:
Troubleshooting guides, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) lookup and interpretation, Electrical circuit testing
Technical Information:
Torque specifications, Clearances, Timing procedures, Diagnostic data, Wiring diagrams, Exploded views, Component identification
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Quality:
High resolution for clear text and diagrams, Searchable text for efficient information retrieval
Print Quality
Printable:
Printable sections or entire manual for workshop use
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.0L I6 (Barra), 5.0L V8 (Windsor, later modified), 4.0L Supercharged I6 (optional)
Performance
Horsepower Range:
148 kW (4.0L I6) to 245 kW (Supercharged V8 variants, e.g., Fairlane Ghia, LTD)
Torque Range:
340 Nm (4.0L I6) to 480 Nm (Supercharged V8 variants)
Fuel System
Induction Type:
Naturally Aspirated, Supercharged (for performance variants)
Fuel Type:
Unleaded Petrol
Engine Management
ECM Type:
Ford EEC-V (Electronic Engine Control) or later iterations, with OBD-II diagnostic capabilities
🔧 Transmission
Standard
Manual Transmission:
4-speed and 5-speed manual transmissions (e.g., T5 for performance variants)
Optional
Automatic Transmission:
4-speed automatic (e.g., BTR DILAW, later 4R70W for V8s)
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III/Mercon (check specific manual for exact spec and capacity)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon, 2-door Utility (Coupe Utility), 4-door Utility (Crewman/Territory precursor)
Wheelbase:
Approx. 2800 mm (Sedan/Wagon), varies for Utility
Weights
Tare Weight Range:
Approx. 1500 kg - 1800 kg (depending on body style and engine)
🛡️ Safety Features
Ratings
Safety Structure:
Reinforced safety cell, crumple zones
Active Features
Braking System:
Front ventilated discs, rear solid discs (ABS optional/standard on higher trims)
Passive Features
Airbags:
Driver and front passenger airbags standard on most models from 1999 onwards, side airbags optional on some later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with CD player (single or 6-disc changer), cassette player on early models. Upgradable to aftermarket units.
Driver Assistance
Cruise Control:
Standard on most models, electronic control
Connectivity
Diagnostic Port:
OBD-II compliant port, typically located under the dashboard, for scan tool access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, whichever comes first (refer to manual for specific engine and oil type).
Coolant Flush Interval:
Every 40,000 km or 2 years
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher. Viscosity: 10W-30, 15W-40 (refer to manual for specific engine and climate).
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid Spec:
Mercon V or equivalent (check manual)
Known Issues
Common Wear Items:
Suspension bushes, ball joints, tie rod ends, sway bar links due to road conditions. Water pump seals, radiator hoses. Ignition coil packs (especially on early I6 models). Transmission cooler lines (potential for leaks/blockages).
Performance Engine Specifics:
Early AU V8s had some oil consumption issues. Supercharged variants require careful attention to supercharger belt and intercooler system.
📚 Vehicle History
Brand Heritage
Ford Australia Legacy:
The Falcon is an iconic Australian-made Ford, representing a significant portion of the brand's history and market share in Australia.
Model Evolution
Au Series Development:
The AU Falcon marked a significant departure from previous models, with a distinctive new exterior and interior design, aimed at improving aerodynamics and modernizing the appearance. It was Ford Australia's response to increasing competition and changing consumer tastes.
Production
Manufacturing Location:
Campbellfield, Victoria, Australia
🏆 Awards & Recognition
Recognitions
Market Reception:
While the AU series had polarizing initial styling reception, it proved to be a competent and durable platform, especially with the later Series II and III updates. It remained a strong seller in its segment.
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