Key Competitors:
Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Honda Odyssey, Toyota Sienna
Vehicle Appeal:
Practicality, family hauling, comfortable ride, versatile interior configurations.
Target Audience:
Chrysler Voyager owners seeking to perform their own maintenance and repairs, independent repair shops, automotive students.
Benefits:
Saves money on repairs, enables accurate diagnostics, ensures proper maintenance, provides in-depth technical understanding.
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants. Includes timing belt/chain, cooling, lubrication, fuel injection, emissions.
Transmission:
Covers automatic transmission (e.g., 41TE/42LE) maintenance, diagnostics, repair, and overhaul. Includes fluid specifications and capacity.
Brakes:
Front and rear brake system repair, including hydraulic components, ABS diagnostics, rotor/pad replacement, and bleeding procedures.
Suspension Steering:
Front and rear suspension component inspection and replacement (struts, shocks, control arms, ball joints, tie rods). Steering system diagnosis and repair.
Electrical Lighting:
Comprehensive wiring diagrams, fuse/relay identification, lighting system repair, power accessories, and module diagnostics.
Body Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, and basic chassis component inspection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, including refrigerant handling and component replacement.
Fuel System:
Fuel tank, pump, lines, and injector diagnostics and replacement. Fuel pressure testing and evaporative emission system (EVAP) troubleshooting.
Exhaust:
Exhaust system component replacement and diagnosis of catalytic converter and muffler issues.
Cooling System:
Radiator, water pump, thermostat, hoses, and fan diagnostics and replacement. Coolant specifications.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections, and spark plug replacement procedures.
Diagnostics:
Troubleshooting charts and diagnostic procedures for common and complex issues across all vehicle systems.
Repair:
Step-by-step instructions for component removal, installation, and repair for virtually all parts of the vehicle.
Rebuilding:
Complete overhaul procedures for major components like engines and transmissions.
Specifications:
Torque specifications, alignment data, electrical specifications, and component tolerances.
Troubleshooting Guides:
Flowcharts and symptom-based diagnostics for quick issue resolution.
Depth:
Comprehensive. Suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission overhauls.
Print Quality:
High-resolution, suitable for professional printing. Includes clear diagrams and illustrations.
Binding Type:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Searchable Text:
Yes (typically, for factory PDF manuals)
Printable:
Yes (user can print entire manual or specific pages)
Engine Code:
EGA (3.0L V6), EGJ (3.3L V6), ERH (3.8L V6)
Engine Type:
Overhead Valve (OHV) V6 gasoline engines
Displacement 3.0L:
2978 cc (181.7 cu in)
Horsepower 3.0L:
Approx. 150 hp @ 5000 rpm (varies slightly by year/spec)
Torque 3.0L:
Approx. 180 lb-ft @ 3600 rpm (varies slightly by year/spec)
Displacement 3.3L:
3301 cc (201.5 cu in)
Horsepower 3.3L:
Approx. 158 hp @ 4800 rpm (varies slightly by year/spec)
Torque 3.3L:
Approx. 203 lb-ft @ 3600 rpm (varies slightly by year/spec)
Displacement 3.8L:
3778 cc (230.5 cu in)
Horsepower 3.8L:
Approx. 180 hp @ 4500 rpm (varies slightly by year/spec)
Torque 3.8L:
Approx. 235 lb-ft @ 3200 rpm (varies slightly by year/spec)
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Transmission Type Standard:
4-speed Automatic Transaxle (e.g., 41TE/42LE)
Transmission Type Optional:
None (typically, only automatic was offered)
Transmission Features:
Electronically controlled, adaptive shift logic.
Wheelbase:
Approx. 112.1 inches (2847 mm)
Length:
Approx. 189.7 inches (4818 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 68.3 inches (1735 mm)
Curb Weight Approx:
3600-4000 lbs (1633-1814 kg), varies by engine and equipment
NHTSA Driver Frontal Impact:
Not explicitly rated for 1998/1999, but generally considered average for the era.
NHTSA Passenger Frontal Impact:
Not explicitly rated for 1998/1999, but generally considered average for the era.
ABS:
Available (Anti-lock Braking System)
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Front and rear seatbelts, with driver's seatbelt pretensioners.
Oil Change Interval:
Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (consult manual for exact specification).
Timing Belt Replacement:
Recommended every 90,000 - 105,000 miles or 7 years for 3.3L and 3.8L engines (check manual for specific interval).
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles or 2-3 years (consult manual for specific interval and fluid type).
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approx. 3.8-4.5 quarts (3.6-4.3 L), varies by engine (check manual).
Coolant Type:
Chrysler Long Life (HOAT) Antifreeze/Coolant, Blue or Green.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602) is recommended for later models, but for 1998-1999, ATF+3 (Type 9500) or equivalent may be specified. Consult manual.
Common Problems:
Head gasket failures (especially on 3.3L/3.8L), EGR valve issues, power sliding door track problems, intermittent electrical issues, oil leaks (valve cover, oil pan).
Suspension Wear:
Ball joints, tie rod ends, and control arm bushings can wear out over time, leading to steering looseness and tire wear.
Transmission Solenoids:
Potential for failure of shift solenoids in the automatic transmission, leading to erratic shifting or inability to engage gears.
Brand Focus:
Chrysler has a long history of producing family-oriented vehicles, with minivans being a significant part of their lineup.
Generation Info:
The 1998-1999 Voyager are part of the second generation (NS) of Chrysler minivans, which saw updates and refinements from the original design.
Manufacturing Location:
United States (e.g., Windsor, Ontario, Canada; Fenton, Missouri, USA)
Model Line Significance:
The Chrysler minivan platform (Dodge Caravan, Plymouth Voyager) was a segment-defining product, revolutionizing family transportation.
