Mazda Protege 1998-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protegé Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Platform Code: BJ (Third Generation) 👋 Introduction Market Position Vehicle Segment: Compact Car...

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Type: Car

Vendor:

Sku: 63818

Tags: 1998 1999 2000 2001 2002 2003 Car Cars Mazda Misc Protege

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protegé

Years Covered:

1998, 1999, 2000, 2001, 2002, 2003

Codes

Platform Code:

BJ (Third Generation)

👋 Introduction

Market Position

Vehicle Segment:

Compact Car

Target Demographic:

Young drivers, budget-conscious buyers, families

Competitive Analysis

Key Rivals:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra

Key Features

Distinguishing Features:

Sporty handling (especially Mazdaspeed), reliable engines, practical interior, good value for money

Target Audience Benefit:

Empowers DIY mechanics and professional technicians with the detailed information needed for efficient and accurate repairs.

📋 Manual Details

Coverage Areas

Description:

Comprehensive coverage for all mechanical, electrical, and body systems.

Page Count

Approximate Pages:

2000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

1.6L ZM-DE I4, 1.8L BP-Z3 I4, 2.0L FS-DE I4 (including MP3 and Mazdaspeed variants)

Transmission:

5-speed manual, 4-speed automatic

Suspension:

Front MacPherson struts, Rear multi-link beam axle (FWD), independent rear suspension (AWD)

Brakes:

Front disc, Rear disc (standard), ABS system

Electrical:

Wiring diagrams, lighting, power accessories, starting and charging, diagnostics

HVAC:

Air conditioning, heating, ventilation system repair and diagnostics

Body:

Exterior and interior body panel removal and installation, structural repair, glass replacement

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt adjustments

Diagnostics:

Troubleshooting guides for common and uncommon problems, diagnostic trouble codes (DTCs)

Repair:

Engine component removal and installation, transmission overhaul, brake caliper rebuild, suspension component replacement

Component Overhaul:

Detailed instructions for rebuilding major components like engines and transmissions

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Print Quality

Resolution:

High-resolution scans, suitable for printing

Binding Type

Binding Method:

N/A (Digital PDF download)

Paper Type

Paper Quality:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

1.6 Liters

Engine 1 Type:

ZM-DE DOHC I4

Engine 1 Power:

Approx. 105 hp @ 6000 rpm

Engine 1 Torque:

Approx. 105 lb-ft @ 4000 rpm

Secondary Engine

Engine 2 Displacement:

1.8 Liters

Engine 2 Type:

BP-Z3 DOHC I4

Engine 2 Power:

Approx. 120 hp @ 6000 rpm

Engine 2 Torque:

Approx. 125 lb-ft @ 4000 rpm

Tertiary Engine

Engine 3 Displacement:

2.0 Liters

Engine 3 Type:

FS-DE DOHC I4

Engine 3 Power:

Approx. 127-130 hp @ 6000 rpm (standard), 170 hp @ 6600 rpm (Mazdaspeed)

Engine 3 Torque:

Approx. 135 lb-ft @ 4000 rpm (standard), 145 lb-ft @ 4000 rpm (Mazdaspeed)

Performance

Fuel Type:

Unleaded gasoline

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Features

Timing Drive:

Timing belt (ZM-DE, BP-Z3), Timing chain (FS-DE)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual

Optional

Transmission Type Optional:

4-speed Automatic

Features

Clutch Type:

Hydraulically actuated single dry plate clutch

Fluid Specs

Automatic Transmission Fluid:

Dexron III or equivalent (Check specific year/model for exact specification)

Manual Transmission Fluid:

GL-4 Gear Oil, SAE 75W-90 (Check specific year/model for exact specification)

📐 Dimensions

Exterior

Wheelbase:

Approx. 102.7 inches (2606 mm)

Length:

Approx. 171.5 inches (4356 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 55.7 inches (1415 mm)

Interior

Passenger Volume:

Approx. 90 cubic feet

Cargo

Trunk Volume:

Approx. 11-13 cubic feet (sedan)

Weights

Curb Weight Min:

Approx. 2600 lbs (1180 kg)

Curb Weight Max:

Approx. 2800 lbs (1270 kg)

Wheels Tires

Wheel Bolt Pattern:

4x100 mm

Tire Size Standard:

185/65R14, 195/55R15 (depending on trim and year)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4/5 stars (for applicable models)

NHTSA Frontal Passenger:

4/5 stars (for applicable models)

Active Features

Available on higher trims and as an option

Traction Control:

Rarely available on this generation

Passive Features

Airbags:

Driver and passenger front airbags standard

Seatbelts:

Three-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system

Climate Control:

Manual or automatic climate control systems

Driver Assistance

Cruise Control:

Available on most higher trims

Connectivity

Auxiliary Input:

Not standard, aftermarket options usually required

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using quality oil)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, 60,000 miles (96,000 km) for platinum (check manual)

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years for ZM-DE and BP-Z3 engines

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ certified SAE 5W-30 (check manual for specific viscosity and API rating)

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (Mazda Genuine Long Life Coolant or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Engine Mounts:

Premature wear on engine and transmission mounts can cause vibrations

Power Steering Pump:

Leaking power steering pumps and lines are a common concern

Rear Wheel Bearings:

Can wear out and produce humming or grinding noises

Rust:

Susceptible to rust, especially in areas with harsh winters, on rocker panels, rear wheel arches, and frame components

📚 Vehicle History

Brand Heritage

Manufacturer:

Mazda Motor Corporation

Model Evolution

Generation:

Third Generation (BJ)

Previous Generation:

Mazda Protegé (BG) 1990-1994

Successor Generation:

Mazda3 (BK) 2003-2008

Production

Production Years:

1998-2003

Assembly Locations:

Japan, Mexico, Thailand (varies by market)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Protegé LX named to Car and Driver's 10Best list for 1999

Ratings

Ieda Crash Test:

Good rating in frontal offset crash tests by IIHS for some configurations