Covered Years:
1998, 1999, 2000, 2001, 2002, 2003
Market Coverage:
Global (assumed, standard for service manuals unless specified)
Estimated Page Count:
Hundreds (precise number not specified, but indicative of comprehensive content)
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language:
English (implied by product description)
Delivery Method:
Instant Digital Download
Engine System:
Complete overhaul, tuning, troubleshooting, specifications
Fuel System:
Carburetor servicing, fuel pump, fuel tank, fuel lines, troubleshooting
Ignition System:
Spark plugs, ignition coils, CDI unit, timing, troubleshooting
Cooling System:
Radiator, coolant, fan, hoses, water pump, troubleshooting
Exhaust System:
Piping, mufflers, catalytic converter (if applicable), gasket replacement
Transmission System:
Clutch operation, gearbox, shifting mechanisms, lubrication
Chassis Frame:
Frame integrity checks, suspension mounting points
Front Suspension:
Fork servicing, seals, oil, damping adjustments, steering head bearings
Rear Suspension:
Monoshock absorber, linkage system, swingarm maintenance, bearings
Braking System:
Front and rear brake pads, calipers, master cylinders, brake lines, fluid replacement, bleeding, troubleshooting
Wheel And Tire:
Tire replacement, balancing, wheel bearing maintenance, rim specifications
Electrical System:
Battery, charging system (stator, regulator/rectifier), lighting, horn, starter motor, wiring diagrams
Instrumentation:
Speedometer, tachometer, warning lights, sensor troubleshooting
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank cover, body panel repairs
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Engine Rebuild:
Complete engine disassembly, inspection, part replacement, and reassembly
Suspension Overhaul:
Fork seal replacement, shock absorber servicing, bearing replacement
Electrical Diagnostics:
Fault finding for charging, ignition, and lighting systems using wiring diagrams
Brake Service:
Pad replacement, caliper service, master cylinder rebuild, brake fluid flush
Carburetor Tuning:
Synchronization, jetting advice, idle speed adjustment
Torque Specifications:
Precise torque values for all critical fasteners
Depth Of Information:
Comprehensive (covers all aspects from basic maintenance to complete rebuilds)
Visual Aids:
Detailed photos and diagrams
Diagrams Type:
Exploded views, wiring diagrams, circuit diagrams
Instruction Style:
Step-by-step instructions
Engine Type:
4-stroke, DOHC, inline-four
Bore X Stroke:
60.0 mm x 53.4 mm
Compression Ratio:
12.0:1
Horsepower:
Approx. 95 hp @ 11,000 rpm (subject to market variations and tuning)
Torque:
Approx. 6.4 kg-m (62.8 Nm) @ 9,500 rpm (subject to market variations)
Fuel Delivery:
Carburetor
Carburetor Type:
4x Mikuni BST36 (CV type)
Fuel Tank Capacity:
20 Liters (approx.)
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity With Filter:
3.4 Liters (approx.)
Ignition System:
Transistor Controlled Ignition (TCI)
Spark Plug Type:
CR9E (NGK) or similar
Oil Change Interval:
Every 6,000 km or 6 months (whichever comes first)
Filter Replacement Interval:
Every 12,000 km or 12 months
Spark Plug Check Interval:
Every 6,000 km
Valve Clearance Check Interval:
Every 24,000 km
Coolant Type:
Ethylene glycol-based, anti-freeze, anti-boil mixture (50/50 with distilled water)
Brake Fluid Type:
DOT 4 (or DOT 3 as minimum)
Fork Oil Type:
SAE 10W (specific viscosity may vary slightly based on manual)
Chain Lube Type:
High-quality motorcycle chain lubricant
Common Issues:
Carburetor synchronization drift, clutch slave cylinder leaks (less common on this model compared to later injected versions), occasional electrical connector corrosion.
Maintenance Tips:
Regular cleaning of the cooling fins and air filter box is crucial for optimal performance and longevity.
