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1998-2009 BMW K1200LT Motorcycle Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: Touring Model Generation: Second Generation (K589) Applicable Model Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008,...
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Type: Motorcycle
Vendor:
Sku: 338952
1998-2009 BMW K1200LT Motorcycle Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Nickname:
Touring
Model Generation:
Second Generation (K589)
Applicable Model Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Body Style:
Touring Motorcycle
👋 Introduction
Market Position
Vehicle Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, BMW enthusiasts, owners seeking to perform maintenance and repairs themselves.
Competitive Analysis
Comparable Models:
Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager, Yamaha Royal Star Venture.
Key Features
Manual Benefits:
Empowers DIY repairs, saves on labor costs, provides in-depth technical knowledge, facilitates proactive maintenance, increases rider confidence.
Vehicle Key Features:
Long-distance comfort, extensive fairing and storage, shaft drive, sophisticated electronic systems (for its era), powerful inline-four engine.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive service and repair for all aspects of the BMW K1200LT from 1998-2009, including all models and engines.
Specific Coverage:
Maintenance, general instructions, engine mechanics, engine electrics, fuel preparation and control, fuel tank and lines, radiator, exhaust system, clutch, gearbox, front fork, steering, rear wheel drive, brakes, wheels and tires, frame, equipment, seat, general electrical equipment, instruments, lights, radio, and optional extras.
Page Count
Estimated Page Count:
Extensive (exact count not provided, but described as '100 percent COMPLETE and INTACT')
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Motor (internal components, disassembly, assembly), Engine Electrics (ignition, starting, charging systems), Fuel Preparation and Control (fuel injection, throttle body, sensors), Radiator (cooling system, components), Exhaust System (catalytic converter, mufflers).
Drivetrain Systems:
Clutch (operation, adjustment, replacement), Gearbox (shifting mechanism, internal components), Rear Wheel Drive (shaft drive system, final drive).
Chassis Systems:
Front Fork (suspension, damping, seals), Steering (headset, linkage), Brakes (hydraulic system, ABS, pad replacement, fluid), Wheels and Tires (mounting, balancing, specifications), Frame (structural integrity, inspection).
Electrical Systems:
General Electrical Equipment (wiring harness, battery, fuses, relays), Instruments (dashboard, gauges), Lights (headlights, taillights, indicators), Radio and Optional Extras (audio system, accessories).
Procedures Included
Maintenance Procedures:
Routine inspections, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication, spark plug service, drive shaft lubrication, brake system bleeding.
Repair Procedures:
Engine disassembly and reassembly, transmission repair, clutch replacement, suspension overhaul, brake caliper rebuild, electrical component diagnosis and replacement, bodywork repairs.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, electrical system diagnostics, engine performance analysis.
Special Procedures:
Wheel bearing replacement, steering head bearing adjustment, ABS system bleeding, ECU diagnostics (if applicable to the manual's depth).
Technical Depth
Depth Of Coverage:
Detailed, step-by-step instructions with illustrations, exploded diagrams, and photos covering all repair procedures from A-Z. Suitable for both novice and experienced mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable within the PDF document.
Print Quality
Printability:
Yes, all pages are printable.
Image Quality:
Detailed illustrations, exploded diagrams, and photos for clarity.
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (for K1200LT models up to 2003), 1157 cc (for K1200LT models from 2004 onwards, referring to the K1200GT engine with LT fairings).
Bore X Stroke:
Varies by specific K1200 variant (e.g., 70.5 mm x 75 mm for 1171cc models).
Compression Ratio:
Typically around 10.5:1 to 11.5:1 depending on the specific engine variant.
Performance
Horsepower:
Approx. 98-110 hp at 7500 rpm (for 1171cc models), 110 hp at 8000 rpm (for 1157cc models).
Torque:
Approx. 115 Nm (85 lb-ft) at 5250 rpm (for 1171cc models), 115 Nm (85 lb-ft) at 5750 rpm (for 1157cc models).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic (or similar).
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON) / 87 octane (AKI).
Engine Cooling
Cooling System:
Liquid-cooled
Ignition System
Ignition Type:
Electronic Ignition (TCI/CDI).
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Options:
Not applicable (standard manual transmission).
Features
Final Drive:
Shaft drive
Clutch Type:
Wet multi-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 2450 mm (96.5 in)
Width:
Approx. 970 mm (38.2 in) at handlebars
Height:
Approx. 1620 mm (63.8 in) at windshield
Weights
Dry Weight:
Approx. 310 kg (683 lbs)
Gross Vehicle Weight:
Approx. 540 kg (1190 lbs)
Fuel Tank Capacity:
21 liters (5.5 US gal), including approx. 4 liters reserve.
🛡️ Safety Features
Ratings
Braking System:
Integral ABS (Anti-lock Braking System) - often referred to as BMW Motorrad Integral ABS.
Active Features
ABS Availability:
Standard on most K1200LT models, optional on some early versions.
Traction Control:
Not typically available on this generation of K1200LT.
Passive Features
Lighting System:
Halogen headlight, LED taillight (some later models), integrated turn signals.
Fairing Design:
Full fairing for wind and weather protection.
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette player or CD player (optional) with handlebar controls.
Cruise Control:
Often equipped with electronic cruise control.
Driver Assistance
ABS:
Integral ABS system providing enhanced braking safety.
Connectivity
Diagnostic Interface:
Access to diagnostic codes via specific BMW diagnostic tools and procedures detailed in the manual.
Comfort Features
Electrically Adjustable Windscreen:
Many models featured an electrically adjustable windscreen for optimal rider comfort and protection.
Heated Grips And Seats:
Heated grips and often a heated seat for both rider and passenger were common options or standard features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for exact interval.
Major Service Interval:
Intervals for valve clearance checks, spark plug replacement, and drive shaft inspection are critical and detailed in the manual (often around 20,000-40,000 km).
Fluid Specifications
Engine Oil Type:
BMW recommends specific synthetic motorcycle oil conforming to API SG/SH or higher and JASO MA standards. Viscosity typically SAE 5W-40 or 10W-40. Consult manual for exact specification and capacity.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed with distilled water (typically 50/50 ratio). BMW recommends their own coolant or equivalent meeting BS 6580 standards. Capacity approx. 2.5 liters.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Gearbox Oil Type:
Hypoid gear oil, SAE 85W-90 (API GL-5). Capacity approx. 0.25 liters for final drive.
Known Issues
Common Wear Items:
Clutch wear, rear drive spline lubrication and wear, suspension seals, exhaust system gaskets, fuel pump issues (less common), ABS sensor reliability.
Electrical Gremlins:
As with many complex motorcycles of this era, minor electrical issues can arise, often related to corrosion or aging connectors. The manual's wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad, a division of BMW AG, with a long history of innovation and quality in motorcycle manufacturing since the early 20th century.
Model Evolution
K Series Introduction:
The K-series was introduced in the early 1980s with the K100, featuring a transverse-mounted, liquid-cooled inline-four engine. The K1200LT is an evolution of this platform, specifically designed for touring.
Production
Production Period:
1998-2009
Manufacturing Location:
Berlin-Spandau, Germany
🏆 Awards & Recognition
Recognitions
Market Reception:
The K1200LT was highly regarded for its comfort, performance, and touring capabilities, establishing BMW as a strong contender in the luxury touring segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its intended purpose of long-distance touring, despite its complexity.
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