Yamaha XVS650 V Star 650 XVS65 Classic Custom 1998-2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 (XVS650) Model Variant: Classic, Custom, Midnight, Silverado Model Variant Alias: DragStar 650 Covered Model Years: 1998, 1999, 2000, 2001, 2002,...

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Type: Motorcycle

Vendor:

Sku: 260507

Tags: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Classic Custom Motorcycle Motorcycles Royal Star Venture V Star 650 XVS65 XVS650 Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

V Star 650 (XVS650)

Model Variant:

Classic, Custom, Midnight, Silverado

Model Variant Alias:

DragStar 650

Covered Model Years:

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011

Codes

Chassis Code Prefix:

XVS650

👋 Introduction

Market Position

Market Segment:

Cruiser Motorcycle

Target Audience:

Owners, amateur mechanics, professional motorcycle technicians

Competitive Analysis

Competitors:

Honda Shadow 600/750, Kawasaki Vulcan 750, Suzuki Intruder 750/800

Key Features

Vehicle Philosophy:

Classic styling, reliable V-twin engine, comfortable riding position, accessible for a wide range of riders.

Manual Value Proposition:

Empowers owners to perform maintenance, diagnostics, and repairs, saving time and money while ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Fuel System:

Ignition System:

Cooling System:

Electrical System:

Chassis And Frame:

Suspension:

Brakes:

Wheels And Tires:

Steering:

Bodywork And Trim:

Instruments And Controls:

Lighting System:

Maintenance Procedures:

Troubleshooting Guides:

Wiring Diagrams:

Torque Specifications:

Page Count

Estimated Pages:

Approx. 400-500 (combined for both models)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF) - Assumed for sales business

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of engine components including cylinders, pistons, rings, crankshaft, connecting rods, valves, camshafts, timing system.

Fuel And Carburetion:

Carburetor tuning, rebuilding, float adjustment, jetting information, fuel pump inspection, fuel line maintenance.

Electrical And Ignition:

Stator, flywheel magneto, CDI ignition system, starter motor, battery charging system, lighting circuits, ignition timing adjustment, troubleshooting electrical faults.

Transmission And Drivetrain:

Clutch operation, gear shifting mechanisms, maintenance of gearbox, final drive (shaft drive) inspection and lubrication.

Braking System:

Front and rear brake system maintenance, hydraulic brake bleeding, pad replacement, caliper inspection, master cylinder service.

Suspension And Steering:

Front fork service (oil change, seal replacement), rear shock absorber inspection, steering bearing adjustment and replacement.

Body And Frame:

Frame inspection, mounting hardware, seat assembly, fuel tank removal and installation, fenders, handlebars, and minor body panel adjustments.

Procedures Included

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid checks, drive shaft lubrication, valve clearance checks.

Troubleshooting:

Diagnostic charts for common running issues, electrical faults, starting problems, and performance anomalies.

Rebuilds And Overhauls:

Comprehensive instructions for engine and carburetor rebuilds, suspension component overhauls.

Adjustments:

Carburetor synchronization, idle speed adjustment, clutch lever free play, brake lever adjustment.

Component Replacement:

Step-by-step guides for replacing wear items and major components like brake pads, bearings, seals, and cables.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance and inspections to full engine rebuilds and advanced troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for easy navigation

Printability:

Printable for workshop use

Print Quality

Illustrations:

Diagrams, schematics, and photographic illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, V-twin

Displacement:

649 cc (39.6 cubic inches)

Bore X Stroke:

76.0 mm x 71.0 mm

Compression Ratio:

9.0:1

Valves Per Cylinder:

3 (2 intake, 1 exhaust)

Carburetion:

Dual Mikuni BSR32 carburetors (one per cylinder)

Performance

Horsepower:

Approx. 41.4 HP @ 6,500 RPM (claimed)

Torque:

Approx. 36.9 lb-ft @ 3,500 RPM (claimed)

Fuel System

Fuel Delivery:

Carbureted

Fuel Tank Capacity:

4.2 US gallons (16 liters)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Features

Clutch:

Wet, multiple-disc

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Overall Length:

Approx. 96.7 inches (2,455 mm) - Classic

Overall Width:

Approx. 34.2 inches (870 mm)

Overall Height:

Approx. 43.7 inches (1,110 mm) - Classic

Wheelbase:

Approx. 64.8 inches (1,645 mm)

Weights

Dry Weight:

Approx. 448 lbs (203 kg) - Classic

Wet Weight:

Approx. 474 lbs (215 kg) - Classic (with fluids)

Seat Height:

Approx. 28.7 inches (730 mm)

🛡️ Safety Features

Ratings

Safety Standards:

N/A (Motorcycle safety is typically assessed via specific tests rather than broad ratings like cars. Manual focuses on mechanical integrity and operational safety.)

Active Features

Braking System:

Hydraulic front disc brake, drum brake rear (early models) / disc brake rear (later models). Manual details proper brake maintenance for optimal performance.

Passive Features

Frame Construction:

Steel double-cradle frame. Manual covers frame inspection and integrity checks.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic cruiser design, no integrated infotainment systems)

Driver Assistance

Driver Assistance Features:

N/A (No electronic rider aids typical of modern motorcycles)

Connectivity

Connectivity:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 4,000 miles (6,000 km) or 6 months, whichever comes first.

Oil Filter Replacement:

At each oil change.

Air Filter Cleaning:

Every 4,000 miles (6,000 km) or 6 months.

Spark Plug Replacement:

Every 12,000 miles (20,000 km) or 12 months.

Brake Fluid Change:

Every 2 years or as recommended by Yamaha.

Valve Clearance Check:

Every 16,000 miles (24,000 km).

Drive Shaft Lubrication:

Every 4,000 miles (6,000 km) or 6 months.

Fluid Specifications

Engine Oil:

Yamalube 4 10W-40 (or equivalent SAE 10W-40 API SG or higher, JASO MA certified) - Approx. 2.4 US qt (2.3 L) with filter change.

Brake Fluid:

DOT 4 Hydraulic Brake Fluid

Drive Shaft Grease:

Yamaha Premium All-Season Grease (or equivalent Lithium soap base grease with EP additive)

Known Issues

Carburetor Issues:

Pilot circuit clogging, requiring periodic cleaning or ultrasonic cleaning; fuel-tap diaphragm failure.

Cam Chain Tensioner:

Some models may experience cam chain rattle, potentially indicating a worn tensioner. Manual provides inspection and replacement procedures.

Rear Shock ABSorbers:

Can lose damping over time, especially on models with higher mileage or frequent heavy loads. Manual covers inspection and replacement.

Fuel Line Degradation:

Older fuel lines may degrade due to ethanol in fuel. Manual advises on fuel line inspection and replacement.

Stator Failure:

Less common, but stator failure can lead to charging system issues. Manual includes testing procedures.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Yamaha Motor Company, founded in 1955, has a long-standing reputation for producing high-quality motorcycles with innovative engineering.

Model Evolution

V Star Lineage:

The V Star 650 is an evolution of Yamaha's popular V-twin cruiser line, building on the legacy of models like the Virago series, offering a more relaxed and classic aesthetic.

Production

Production Years:

1998-2011 for the models covered by this manual.

Manufacturing Location:

Japan (primary manufacturing, some assembly may occur elsewhere)

🏆 Awards & Recognition

Recognitions

Awards And Reviews:

Consistently praised for its reliability, classic styling, and smooth V-twin power delivery, making it a popular choice in the mid-size cruiser market. Often cited as a great starter cruiser.