General Information:
External View, Machine Identification, Terms, Stage, Pre-Season Preparation, Maintenance, Periodic Maintenance, High Altitude Tuning, Tune-Up, Special Tools, Precautions Before Service
Fuel System:
Carburetor (Removal, Disassembly, Inspection, Assembly, Installation, Tuning and Adjustment, Tuning Data, Starter Cable, Throttle Cable, Oil Pump Cable, Low Speed, Mid-Range, High Speed Tuning, Troubleshooting), Fuel Injection System (Repair, Troubleshooting, Specifications), Intake
Chassis:
Steering (Assembly, Adjustment), Skis (Inspection, Assembly), Oil Tank, Fuel Tank
Electrical:
Ignition System (Troubleshooting, Timing, Spark Gap Test, Ignition Coil, Spark Plug, Pickup & CDI Charging Coil Test, CDI Unit), Lighting System (Headlight Beam Adjustment, Lighting Coil Test, Voltage Regulator), Charging System (Circuit Test, Silicon Rectifier Check), Electric Starting System (Starter Motor, Starter Relay Switch, Battery)
Engine:
Engine Removal, Disassembly and Inspection, Recoil Starter, Flywheel Magneto, Primary Sheave, Oil Pump, Top End, Bottom End, Assembly and Adjustment (Bottom End, Top End, Oil Pump Gear Case, Primary Sheave, Flywheel Magneto, Recoil Starter), Engine Installation, Troubleshooting
Power Train:
Sheave Alignment, Clutch Tuning (Clutch Setting Data, Charging Clutch Engagement & Shift RPM), V-Belt (Removal, Inspection), Primary Sheave (Removal, Disassembly, Inspection, Assembly), Secondary Sheave (Removal, Inspection, Assembly), Chain Case (Disassembly, Inspection, Gearing, Assembly), Brake (Disassembly, Inspection, Assembly, Adjustment), Slide Rail Suspension (Removal, Inspection, Adjustment, Installation), Drive (Removal, Inspection, Assembly), Track Adjustment
Miscellaneous:
Wiring Diagrams, Wire and Cable Routing Diagrams, Specifications, Tightening Torque, Conversion Tables, Exploded Diagrams
Repair Procedures:
Complete part removal, disassembly, cleaning, inspection, assembly, and reinstallation servicing procedures
Maintenance Procedures:
Periodic Maintenance, Tune-Up, Pre-Season Preparation, High Altitude Tuning
Diagnostic Procedures:
Troubleshooting for Fuel System, Electrical System, and Engine
Depth:
Comprehensive, covering every aspect of maintenance and repair, suitable for dealership technicians and certified shop repairmen, based on hands-on teardown.
Engine Type:
Liquid-cooled, 2-stroke (Typical for this era and model, specific details in manual)
Engine Configuration:
Likely a Twin-cylinder, reed-valve inducted (Specific displacement and configuration detailed within the manual).
Horsepower Range:
Typically 80-120 HP for models of this era (Specific figure available in manual).
Torque Specs:
Detailed torque specifications for all engine components provided in the manual.
Carburetor Type:
Dual Mikuni VM carburetors (Common for Arctic Cat models of this period, specific model number in manual).
Carburetor Size:
Likely 38mm or 40mm (Specific details and jetting in manual).
Oil Delivery:
Oil Injection System (Details on pump, lines, and troubleshooting in manual).
Periodic Maintenance:
Detailed periodic maintenance schedule provided, including checks for belts, fluids, lubrication, and component wear.
Coolant:
Specifications for the appropriate coolant mixture (typically ethylene glycol-based) will be in the manual.
2 Stroke Oil:
Recommendations for appropriate 2-stroke injection oil for optimal engine performance and longevity.
Chain Case Oil:
Specific type and viscosity of oil recommended for the chain case, along with capacity.
Common Wear Items:
Manual addresses common wear items such as V-belts, carbides, sliders, and suspension components, providing inspection and replacement procedures.
Carburetor Tuning:
Detailed procedures for tuning and adjusting carburetors for optimal performance and fuel economy under various conditions.
Tightening Torques:
Crucial tightening torque specifications for all critical fasteners and components provided.
Spark Plug Gap:
Correct spark plug type and gap specification for the engine is detailed.