Systems Covered:
General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Engine Mechanical System:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system, engine mounts.
Engine Electrical System:
Ignition system, starting system, charging system, ECU diagnostics, sensor testing, wiring diagrams for engine components.
Emission Control System:
Catalytic converters, oxygen sensors, EVAP system, emissions-related sensors and actuators.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter, fuel tank, fuel lines, EFI control.
Clutch System:
Clutch assembly (single plate dry clutch), clutch hydraulics, slave cylinder, master cylinder, clutch pedal adjustment.
Manual Transaxle System:
Gearbox internal components, shift mechanism, gearbox oil, seal replacement, troubleshooting gear selection.
Automatic Transaxle System:
Transmission fluid, filter replacement, torque converter, valve body, electronic control unit (if applicable for the 1998 model), transmission diagnostics.
Driveshaft And Axle:
Driveshaft, universal joints, CV joints, axle shafts, rear axle assembly, differential.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Steering System:
Power steering system, steering rack, steering column, steering wheel, power steering fluid, steering angle sensor.
Restraint System:
Seat belts, airbag system diagnostics and replacement procedures, SRS control module.
Brake System:
Brake discs, pads, calipers, hydraulic lines, master cylinder, brake booster, ABS system integration, parking brake.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, window regulators, convertible top operation (if applicable), interior trim, seats, lighting (exterior and interior).
Body Electrical System:
Complete wiring diagrams, lighting circuits, power windows, central locking, alarm system, instrument panel, audio system wiring, fuse box locations and descriptions.
Heating Ventilation Air Conditioning:
HVAC system operation, refrigerant system diagnostics, compressor, condenser, evaporator, heater core, climate control unit, cabin air filter.
Procedures Included:
Step-by-step repair instructions, troubleshooting, diagnosis, maintenance, servicing
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, transmission fluid and filter changes, differential fluid change.
Troubleshooting Procedures:
Diagnostic charts, symptom-based troubleshooting for engine performance, electrical faults, HVAC issues, transmission problems.
Repair Procedures:
Detailed, illustrated instructions for component replacement and repair for all covered systems.
Technical Information:
Specifications, torque values, clearances, test procedures, diagnostic trouble codes (DTCs) and their meanings.
Technical Depth:
Comprehensive; equivalent to dealer service department procedures, suitable for owners with basic mechanical skills and independent professionals.
Service Intervals:
Typically 10,000 miles or 12 months for major service. Specific intervals for oil changes, filters, spark plugs, and coolant will be detailed in the manual. (e.g., oil change every 6,000 miles or 6 months, spark plugs typically at 30,000 miles).
Engine Oil Specification:
Refer to manual for specific viscosity (e.g., 5W-30 or 10W-40 synthetic), API service category (e.g., SG or higher).
Coolant Specification:
Ethylene glycol-based, 50/50 mix with distilled water. Specific Aston Martin approved coolant may be recommended.
Brake Fluid Specification:
DOT 4 or DOT 5.1 as specified by Aston Martin.
Transmission Fluid Manual:
GL-4 or GL-5 Hypoid gear oil, specific viscosity to be confirmed in manual.
Transmission Fluid Automatic:
ZF TE-ML 04D, TE-ML 14A, or equivalent (e.g., Dexron III)
Power Steering Fluid:
Pentosin CHF 11S or equivalent power steering fluid.
Known Issues:
Early models (pre-supercharged) experienced some gearbox issues, potential for coolant leaks from the rear of the engine block ('banana hose'), and occasional electrical gremlins. Supercharged models (Vantage) are generally more robust but require diligent maintenance.